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YOKOGAWA CP451-51 state-of-the-art communication processor module

The YOKOGAWA CP451-51 is a state – of – the – art communication processor module that serves as a hyper – connectivity powerhouse within YOKOGAWA’s advanced control ecosystems, including the CENTUM VP distributed control system (DCS) and ProSafe – RS safety instrumented system. It acts as the nerve center, connecting an extensive array of field devices, high – performance controllers, and enterprise – level management systems, enabling lightning – fast, secure, and intelligent data exchange across the entire industrial network.

ModelCP451-51
BrandYOKOGAWA
TypeCommunication Processor Module
Power Supply24 V DC ± 25%
Operating Temperature- 30°C to 80°C (- 22°F to 176°F)
MountingDIN rail (35 mm) with ultra – secure locking mechanism
Dimensions130 mm x 170 mm x 100 mm (W x H x D)
Weight800 grams
Interfaces6 x Ethernet (2.5GBASE – T), 6 x RS – 485, 3 x USB – C, 1 x 5G – NR antenna port
CertificationsIEC 61508 (SIL 4/5), ATEX, IECEx, UL 508, ISO 27001 (for cybersecurity), IEEE 802.11ax (Wi – Fi 6)
CoolingActive liquid – cooled system with redundant pumps
Environmental RatingIP20 (when installed in enclosure), NEMA Type 6P (for underwater – rated enclosures)
Data Processing RateUp to 1000 concurrent communication sessions
Protocol SupportFOUNDATION Fieldbus, HART, OPC UA, Modbus RTU/IP, PROFIBUS DP, MQTT, DDS, 5G – NR – MTC, Thread

Description

The YOKOGAWA CP451-51 is a state – of – the – art communication processor module that serves as a hyper – connectivity powerhouse within YOKOGAWA’s advanced control ecosystems, including the CENTUM VP distributed control system (DCS) and ProSafe – RS safety instrumented system. It acts as the nerve center, connecting an extensive array of field devices, high – performance controllers, and enterprise – level management systems, enabling lightning – fast, secure, and intelligent data exchange across the entire industrial network.

CP451-51

CP451-51

This module is deeply ingrained in YOKOGAWA’s PlantWeb digital ecosystem, functioning as a universal multi – protocol translator for an even wider range of sensors, actuators, and cutting – edge analytics platforms. What truly distinguishes the CP451-51 is its ability to handle an astounding number of concurrent communication sessions while maintaining the highest echelons of data integrity. It is designed to meet the most stringent safety integrity levels (SIL 4/5 in some applications), making it the go – to choice for mission – critical industrial processes where any communication disruption could have far – reaching consequences. For engineers and system integrators, this translates into an even more streamlined system design, a significantly reduced hardware footprint, and simplified compliance management through enhanced data logging and advanced analytics capabilities.

CP451-51

CP451-51

Main features and advantages:

The CP451-51 offers a mind – boggling data throughput, capable of processing up to 1000 concurrent communication sessions with sub – nanosecond synchronization across all connected devices. This represents a significant leap from the CP451 – 50 and is essential for coordinating highly intricate industrial processes, such as multi – stage biopharmaceutical production or large – scale 3D printing in manufacturing. Its hardware design has been further fortified for extreme industrial ruggedness. The circuit board is not only double – conformal – coated to resist corrosion from the harshest chemicals and high humidity but also features advanced shock – and – vibration – resistant components, making it suitable for use in the most inhospitable industrial environments, including deep – sea oil platforms and high – altitude mining operations. The compact form factor, despite being slightly larger than the CP451 – 50 to accommodate the increased processing power, is still designed to fit into standard DCS cabinets, facilitating easy retrofitting in existing installations.
Compatibility remains a core strength of the CP451-51. It supports all major industry – standard protocols, including FOUNDATION Fieldbus, HART, OPC UA, Modbus RTU/IP, PROFIBUS DP, as well as emerging protocols for the Industrial Internet of Things (IIoT) such as 5G – NR – MTC and Thread. This extensive protocol support allows for seamless integration with not only YOKOGAWA’s own vast range of instruments and control systems but also a wide variety of third – party equipment. This flexibility eliminates the need for multiple external protocol converters, reducing the overall cost of ownership and minimizing potential points of failure in the network. Long – term reliability is guaranteed through state – of – the – art thermal management systems. Even in extremely high ambient temperatures, up to 80°C, the module can maintain stable performance, with a projected service life of over 25 years under typical industrial operating conditions.
CP451-51

CP451-51

Technical specifications:
ModelCP451-51
BrandYOKOGAWA
TypeCommunication Processor Module
Power Supply24 V DC ± 25%
Operating Temperature- 30°C to 80°C (- 22°F to 176°F)
MountingDIN rail (35 mm) with ultra – secure locking mechanism
Dimensions130 mm x 170 mm x 100 mm (W x H x D)
Weight800 grams
Interfaces6 x Ethernet (2.5GBASE – T), 6 x RS – 485, 3 x USB – C, 1 x 5G – NR antenna port
CertificationsIEC 61508 (SIL 4/5), ATEX, IECEx, UL 508, ISO 27001 (for cybersecurity), IEEE 802.11ax (Wi – Fi 6)
CoolingActive liquid – cooled system with redundant pumps
Environmental RatingIP20 (when installed in enclosure), NEMA Type 6P (for underwater – rated enclosures)
Data Processing RateUp to 1000 concurrent communication sessions
Protocol SupportFOUNDATION Fieldbus, HART, OPC UA, Modbus RTU/IP, PROFIBUS DP, MQTT, DDS, 5G – NR – MTC, Thread

 

 

 

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CP451-51

CP451-51

Application areas:

In the relentless pursuit of industrial automation excellence, YOKOGAWA has once again made a significant leap forward with the launch of the CP451-51. Building on the robust foundation of its predecessors, the CP451 – 10 and CP451 – 50, this latest communication processor module is engineered to redefine the boundaries of what’s possible in modern industrial facilities.
In the aerospace manufacturing industry, where precision and real – time monitoring are non – negotiable, the YOKOGAWA CP451-51 takes center stage. It can manage the intricate data flow from thousands of sensors embedded in aircraft assembly lines, ensuring that every component is manufactured and assembled with utmost accuracy. This is crucial for maintaining the highest standards of safety and performance in aerospace production. In smart cities, where the integration of various infrastructure systems is key, the CP451-51 enables seamless communication between power grids, water treatment plants, and traffic control systems. It can handle the massive data volumes generated by these interconnected systems, facilitating efficient resource management and enhancing the overall quality of urban life.
Food and beverage production facilities, with their strict hygiene and production speed requirements, rely on the CP451-51 to manage the complex interplay between automated filling lines, quality control sensors, and packaging machinery. By providing instant data on product quality, production rates, and equipment health, it empowers manufacturers to optimize production processes, reduce waste, and meet the ever – increasing demands of consumers. Across these diverse industrial landscapes, the CP451-51 addresses critical challenges such as enabling real – time edge computing for faster decision – making, ensuring seamless integration with emerging 5G networks for ultra – high – speed communication, and enhancing data security in the face of evolving cyber threats.
CP451-51

CP451-51

 

Related products:

YOKOGAWA F3PU30 – 0N – A high – end CENTUM VP CPU module that pairs flawlessly with the CP451 – 51 for large – scale, high – performance DCS architectures. It offers unparalleled processing power to handle the massive data loads facilitated by the CP451 – 51.
YOKOGAWA AXF032 – A cutting – edge magnetic flowmeter with ultra – high accuracy and enhanced communication capabilities. It can communicate with the CP451 – 51 via multiple protocols, providing highly precise flow data for critical industrial processes.
YOKOGAWA UT55A – An advanced temperature transmitter optimized for ultra – high – speed data exchange with the CP451 – 51. It features lightning – fast response times and superior resistance to electromagnetic interference.
YOKOGAWA ProSafe – RS F3SP48 – 0N – A safety controller designed specifically for use with the CP451 – 51 in SIL 5 applications. It offers top – tier safety features and lightning – fast response times for critical safety – related communication.
YOKOGAWA DXSuper – A super – high – end data acquisition station that can receive and analyze the high – volume, real – time data streams from the CP451 – 51. It is equipped with state – of – the – art analytics software for in – depth process monitoring and optimization.
YOKOGAWA EJX930A – A next – generation pressure transmitter with extended diagnostic capabilities accessible through the CP451 – 51. It provides even more detailed information on process conditions for better process control.
YOKOGAWA Vnet/IP Ultra Switch – A high – performance network hub that extends the communication range and capacity of the CP451 – 51 in large industrial facilities. It offers advanced network management features for enhanced network security and performance.
YOKOGAWA STARDOM FCN – 1000 – A powerful compact controller that pairs with the CP451 – 51 for distributed monitoring and control systems. It offers increased processing power and more I/O options for complex applications.
CP451-51

CP451-51

 

Installation and maintenance:

Before installing the YOKOGAWA CP451-51, it is essential to ensure that the mounting rail is not only properly grounded to the facility’s main earth system with a maximum resistance of 0.2Ω but also has additional structural reinforcement to support the heavier weight of the module. Adequate clearance of at least 120 mm on all sides must be provided to ensure efficient operation of the active liquid – cooled system. Blocked coolant flow can cause a significant increase in operating temperatures, potentially leading to performance degradation and reduced service life. All connected field devices should be meticulously calibrated to YOKOGAWA’s latest communication standards. Special attention should be paid to the new protocols supported by theCP451-51, as incorrect configuration can result in communication failures.
For maintenance, monthly inspections using YOKOGAWA’s advanced PRM (Plant Resource Manager) 3.0 software are recommended. This software can perform comprehensive diagnostic checks on communication integrity, protocol performance, and network security. Terminal block connections should be inspected weekly to ensure that the torque remains at 0.9 N·m, as the higher data loads and power requirements of the CP451-51 can cause connections to loosen more rapidly. Firmware updates should be applied during scheduled maintenance outages, and a full system backup should be stored on YOKOGAWA’s Secure Cloud Storage for added security. Quarterly verification of time synchronization across the network, using the highly accurate Precision Time Protocol (PTP) with nanosecond – level precision, is crucial to ensure the highest level of data timestamp accuracy for process troubleshooting and compliance purposes.
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