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WOODWARD 9907-167 Digital Governor for Steam Turbines

The WOODWARD 9907-167 functions as the brain of steam turbine control systems, integrating seamlessly with various sensors and actuators to regulate turbine operation. It continuously monitors critical parameters such as turbine speed, inlet and exhaust pressures, extraction or admission header pressures, and tieline power. By analyzing this real – time data, the module applies sophisticated control algorithms to adjust steam valve positions, ensuring optimal turbine performance.

Model Number 9907-167
Brand Woodward
Type Digital Governor for Steam Turbines
Input Voltage 18 – 32 V DC
Operating Temp Range – 13°C to + 149°F (- 25°C to + 65°C without protective frame; up to + 55°C with frame)
Mounting Style Front panel mount
Dimensions 14 in (L) x 11 in (H) x 4 in (D) (355.6 mm x 279.4 mm x 101.6 mm)
Weight Less than 10 lbs (before shipping)
Interface/Bus Supports Modbus and Ethernet communication protocols (for data exchange with other systems)
Compliance CE, UL, and cUL
Output Type 2 actuator outputs, 8 relay outputs, 6 programmable current outputs
Resolution 2 rows of 12 characters (for display)
Enclosure Type NEMA 4 (optional NEMA 4X for enhanced protection)
Shock Protection Meets US MIL – STD – 810 C, method 516.2 – 1, procedure 1b

Description

The WOODWARD 9907-167 functions as the brain of steam turbine control systems, integrating seamlessly with various sensors and actuators to regulate turbine operation. It continuously monitors critical parameters such as turbine speed, inlet and exhaust pressures, extraction or admission header pressures, and tieline power. By analyzing this real – time data, the module applies sophisticated control algorithms to adjust steam valve positions, ensuring optimal turbine performance.

 9907-167

9907-167

Unlike basic control units, the 9907-167 is equipped with a 32 – bit microprocessor, enabling it to handle complex calculations and rapid control responses. Its unique PID (Proportional – Integral – Derivative) structure is fine – tuned for steam turbine applications, providing precise control over plant parameters. The module also features specialized PID – to – PID logic, which guarantees smooth transitions between different control modes, minimizing process disruptions during normal operation and unexpected plant upsets. With 2 actuator outputs, 8 relay outputs, and 6 programmable current outputs, it has the flexibility to interface with a wide range of steam turbine components, facilitating comprehensive control.

 9907-167

9907-167

Technical specifications:
Model Number 9907-167
Brand Woodward
Type Digital Governor for Steam Turbines
Input Voltage 18 – 32 V DC
Operating Temp Range – 13°C to + 149°F (- 25°C to + 65°C without protective frame; up to + 55°C with frame)
Mounting Style Front panel mount
Dimensions 14 in (L) x 11 in (H) x 4 in (D) (355.6 mm x 279.4 mm x 101.6 mm)
Weight Less than 10 lbs (before shipping)
Interface/Bus Supports Modbus and Ethernet communication protocols (for data exchange with other systems)
Compliance CE, UL, and cUL
Output Type 2 actuator outputs, 8 relay outputs, 6 programmable current outputs
Resolution 2 rows of 12 characters (for display)
Enclosure Type NEMA 4 (optional NEMA 4X for enhanced protection)
Shock Protection Meets US MIL – STD – 810 C, method 516.2 – 1, procedure 1b

 

 

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 9907-167

9907-167

Main features and advantages:
The WOODWARD 9907-167 offers a multitude of benefits that directly translate into improved operational efficiency and reduced costs. Its advanced control algorithms enable it to maintain turbine speed within ±0.25% of the setpoint, ensuring stable power generation and minimizing wear and tear on turbine components. This level of precision is crucial for applications where even minor speed fluctuations can lead to significant power quality issues or equipment damage.
In terms of energy efficiency, the module optimizes steam usage by precisely controlling extraction and admission pressures. By maintaining these pressures within optimal ranges, it reduces steam waste, leading to potential fuel savings of up to 10% in some applications. This not only cuts down on operating costs but also contributes to a more sustainable operation.
The 9907-167 also simplifies maintenance and troubleshooting. Its back panel provides easy access to input and output wiring connections, and the use of unplug – gable terminal blocks streamlines system installation, troubleshooting, and component replacement. Built – in diagnostics continuously monitor the module’s performance, flagging any potential issues early on. This proactive approach helps prevent unplanned downtime, which can be extremely costly in industries such as power generation.
 9907-167

9907-167

Application areas:

The WOODWARD 9907-167 is a versatile solution with applications across multiple industries. In power generation plants, it plays a pivotal role in controlling steam turbines that drive generators. By ensuring stable turbine speed and efficient steam utilization, it helps maintain a consistent power supply, reducing the risk of blackouts or voltage fluctuations.
In industrial manufacturing, such as in chemical plants, refineries, and paper mills, steam turbines are often used to drive pumps, compressors, and other critical equipment. The 9907-167 ensures these turbines operate at peak efficiency, providing reliable power for continuous production processes.
It is also well – suited for combined heat and power (CHP) systems, where it optimizes the extraction of steam for both power generation and heating applications. By precisely controlling steam flow, it maximizes the overall efficiency of the CHP system, reducing energy waste and increasing the return on investment.
Related products:
9907 – 028/029 – Engine control modules for small – scale diesel engines and generators, not directly comparable but useful for those considering Woodward products in different engine control applications.
8200 – 1310 (505 XT) – Next – generation drop – in replacement for the 9907 – 167, offering potential upgrades in control capabilities and features.
9907 – 156 – Redundant control module, which can be used in conjunction with the 9907 – 167 in mission – critical applications to enhance system reliability.
505 D and Flex 500 – Other Woodward steam turbine digital governors, providing alternative options for different steam turbine control requirements.
Installation and maintenance:
Before installing the WOODWARD 9907-167, it is essential to verify that the power supply can deliver a stable 18 – 32 V DC. Voltage fluctuations outside this range can cause erratic control behavior and potentially damage the module. Ensure that the mounting surface is flat and suitable for front – panel installation, as uneven mounting can affect the module’s performance over time. Check that the communication interfaces (such as Modbus or Ethernet) are properly configured and that the cables are correctly terminated to prevent signal interference. It is also crucial to review the turbine’s original equipment manufacturer (OEM) steam maps and ensure they are compatible with the 9907-167‘s control algorithms. Woodward provides detailed compatibility information and guidelines to assist with this process.
For ongoing maintenance, perform monthly checks of the module’s status indicators. A steady green light on the front – panel display typically indicates normal operation, while any flashing or red lights should be investigated immediately using the diagnostic tools provided by Woodward. Every six months, inspect the electrical connections for signs of corrosion, especially in humid or corrosive environments. Tighten any loose connections to maintain reliable operation. Calibration of the module should be carried out annually to ensure accurate control of turbine parameters. Woodward offers calibration procedures and tools to assist with this task. Finally, keep the module’s firmware up – to – date to benefit from the latest control algorithm improvements and security enhancements.
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