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UFC765AE102 Advanced Multi-Loop Process Control Module

Model Number UFC765AE102
Brand ABB
Type Advanced Multi-Loop Process Control Module
Control Modes Advanced PID, Adaptive PID, Fuzzy Logic, Cascade, Ratio, Feedforward, Sequence
Input Signal Types 4-20mA, 0-10V, thermocouples (J, K, T, E, R, S), RTDs (Pt100, Pt1000), digital inputs
Output Signal Types 4-20mA, 0-10V, relay contacts, digital outputs
Number of Control Loops 4 independent/coordinated loops
Sampling Rate Up to 50ms per loop
Accuracy ±0.05% of full scale
Isolation 3kV galvanic isolation (input/output/power/communication)
Communication Interfaces Ethernet/IP, Modbus TCP/IP, RS485 (Modbus RTU), Profibus DP
Power Supply 24V DC ±10%
Power Consumption Max 12W
Mounting Style DIN rail (35mm)
Operating Temperature Range -25°C to +70°C
Protection Features Overvoltage, short-circuit, overtemperature, reverse polarity protection
Compliance CE, UL, CSA, IEC 61131-3, ATEX, IECEx
Dimensions 160mm x 100mm x 85mm (HxWxD)
Weight 650g
MTBF >200,000 hours (at 40°C)
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Description

Model Number UFC765AE102
Brand ABB
Type Advanced Multi-Loop Process Control Module
Control Modes Advanced PID, Adaptive PID, Fuzzy Logic, Cascade, Ratio, Feedforward, Sequence
Input Signal Types 4-20mA, 0-10V, thermocouples (J, K, T, E, R, S), RTDs (Pt100, Pt1000), digital inputs
Output Signal Types 4-20mA, 0-10V, relay contacts, digital outputs
Number of Control Loops 4 independent/coordinated loops
Sampling Rate Up to 50ms per loop
Accuracy ±0.05% of full scale
Isolation 3kV galvanic isolation (input/output/power/communication)
Communication Interfaces Ethernet/IP, Modbus TCP/IP, RS485 (Modbus RTU), Profibus DP
Power Supply 24V DC ±10%
Power Consumption Max 12W
Mounting Style DIN rail (35mm)
Operating Temperature Range -25°C to +70°C
Protection Features Overvoltage, short-circuit, overtemperature, reverse polarity protection
Compliance CE, UL, CSA, IEC 61131-3, ATEX, IECEx
Dimensions 160mm x 100mm x 85mm (HxWxD)
Weight 650g
MTBF >200,000 hours (at 40°C)
UFC765AE102

UFC765AE102

The ABB UFC765AE102 is a rugged industrial process control module designed for reliable operation in harsh environments. Its primary function is to receive sensor inputs, execute advanced control algorithms, and generate actuator outputs to maintain process variables within setpoints. Unlike basic controllers, it features advanced PID with auto-tuning, fuzzy logic, custom strategies, and sequence control—enabling precise regulation of complex, interconnected processes.

UFC765AE102

UFC765AE102

Positioned as a central control component, the ABB UFC765AE102 integrates seamlessly into modern automation systems. Its compact DIN-rail design optimizes cabinet space, while rugged construction withstands extreme temperatures, vibration, and electromagnetic interference. Supporting diverse input/output signal types, it ensures compatibility with various sensors and actuators. Built-in diagnostics enable proactive monitoring, identifying anomalies before they impact operations.

UFC765AE102

UFC765AE102

Main features and advantages:

Selecting the ABB UFC765AE102 delivers significant advantages to industrial control systems. Its four-loop design enables integrated regulation of interconnected variables, reducing complexity and improving precision compared to multiple independent controllers. Advanced processing supports complex algorithms and custom strategies, optimizing multi-variable processes beyond standard controllers’ capabilities.

Engineered for reliability, the ABB UFC765AE102 maintains precision in harsh environments, withstanding electrical noise, temperature fluctuations, and vibration. Its 3kV isolation protects against ground loops and transients, ensuring stability in complex installations. Comprehensive communication capabilities enable seamless integration into enterprise systems, providing real-time data for monitoring and optimization.

UFC765AE102

UFC765AE102

Application areas:

The ABB UFC765AE102 excels in industries requiring advanced multi-loop control. In chemical processing, it coordinates temperature, pressure, and flow in distillation columns and reactors, optimizing yields and safety. In power generation, it regulates boiler parameters, ensuring efficient steam generation even during load changes. In manufacturing, it coordinates variables in continuous production lines, maintaining quality and maximizing throughput. In all applications, it delivers the advanced control needed for efficient, safe operation.

 

Related products:

ABB UFC763AE101 – Two-loop variant for medium-complexity applications.

ABB UFC767AE103 – Eight-loop module for large-scale systems.

ABB UDD416A – 16-channel analog input module complementary to UFC765AE102.

ABB UDO416A – 16-channel analog output module for expanded actuation.

ABB AC500-eCo PLC – Controller family integrating seamlessly with UFC765AE102.

ABB HMI800 – Advanced HMI for configuring and monitoring UFC765AE102.

ABB UAA326A04 – High-power supply providing stable 24V DC to UFC765AE102.

 

Installation and maintenance:

Before installation, verify compatibility with sensors, actuators, and control systems, ensuring protocol matching. Configure parameters and algorithms using ABB engineering software, tailoring to process dynamics. Ensure power supply within 24V DC ±10% and secure DIN rail mounting with 100mm clearance for ventilation.

For maintenance, monitor diagnostics to identify issues early. Calibrate inputs/outputs quarterly, inspect connections semi-annually, and update firmware periodically for latest features.

 

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