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SYN5201A-Z V271 Automatic Single-Channel Synchronizer

The ABB SYN5201A-Z V271 is a compact, cost-effective automatic synchronizer engineered for integration into small to medium power generation and distribution systems. As a key component of ABB’s entry-level power management portfolio, it bridges generators and grid connection points, continuously monitoring electrical parameters to ensure safe synchronization.

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Description

Model SYN5201A-Z V271
Brand ABB
Type Automatic Single-Channel Synchronizer
Power Supply DC 18-30V (with reverse polarity protection)
Operating Temperature -5°C to 50°C
Mounting DIN Rail (35mm standard)
Dimensions 120mm x 80mm x 60mm (W x H x D)
Weight 350g
Interfaces 1 x Modbus RTU (RS485), 4 x analog input channels
Certifications CE, UL 508
Cooling Natural convection
Environmental Rating IP20
SYN5201A-Z V271

SYN5201A-Z V271

The ABB SYN5201A-Z V271 is a compact, cost-effective automatic synchronizer engineered for integration into small to medium power generation and distribution systems. As a key component of ABB’s entry-level power management portfolio, it bridges generators and grid connection points, continuously monitoring electrical parameters to ensure safe synchronization.

SYN5201A-Z V271

SYN5201A-Z V271

Unlike larger industrial synchronizers, it’s optimized for simplicity and ease of integration in systems where space and budget are considerations. For system integrators and plant engineers, the ABB SYN5201A-Z V271 delivers critical functionality without unnecessary complexity, providing reliable synchronization control that reduces commissioning time and operational risk in applications where precision and dependability are non-negotiable.

SYN5201A-Z V271

SYN5201A-Z V271

Main features and advantages:

The ABB SYN5201A-Z V271 combines precise performance with rugged design to excel in diverse operating environments. It achieves voltage regulation accuracy of ±1% and frequency control within ±0.1Hz, ensuring smooth generator-to-grid transitions that minimize voltage fluctuations and inrush currents. Its hardware features a compact, DIN-rail mountable enclosure with a robust plastic housing rated IP20, offering protection against dust and accidental contact while fitting easily into space-constrained control cabinets.

Compatibility is a standout feature, with built-in support for standard generator control signals and communication via Modbus RTU, enabling integration with SCADA systems and remote monitoring platforms. The synchronizer operates on a wide DC power supply range (18-30V), accommodating typical industrial power systems, and includes basic protection features such as overvoltage detection and short-circuit protection for connected sensors. Its simplified wiring design reduces installation complexity, while LED status indicators provide at-a-glance operational feedback, enhancing troubleshooting efficiency for maintenance teams.

 

SYN5201A-Z V271

SYN5201A-Z V271

Application areas:

In small to medium-sized power generation facilities, such as distributed cogeneration plants, mini-hydro stations, and industrial backup generator systems, achieving precise synchronization between generators and the main grid is essential for reliable operation. Even minor discrepancies in voltage, frequency, or phase alignment during connection can cause equipment stress, trigger protective shutdowns, or disrupt power flow to critical loads. This is where the ABB SYN5201A-Z V271 proves invaluable. Specifically designed for smaller-scale power systems, this automatic single-channel synchronizer ensures safe and efficient grid connection for generators ranging from 50kW to 5MW. In manufacturing facilities with backup generators, for instance, the ABB SYN5201A-Z V271 enables seamless transition between utility power and on-site generation during outages, preventing production halts. It’s equally vital in remote off-grid installations, where it coordinates generator output with local distribution networks to maintain stable power for communities and industrial sites.

 

Related products:

SYN5201A-Z V272 – Enhanced version with additional communication protocols including Profibus DP for larger system integration.

ABB ESB 300 – Generator protection relay that pairs with the ABB SYN5201A-Z V271 to add overcurrent and differential protection.

3BHB006713R0101 – Interface module that extends the ABB SYN5201A-Z V271’s input capacity for monitoring additional generator parameters.

ABB AC500 PLC – Programmable logic controller that communicates with the ABB SYN5201A-Z V271 via Modbus for centralized system control.

SYN5202A-Z V271 – Dual-channel variant of the ABB SYN5201A-Z V271 for synchronizing two generators in parallel configurations.

ABB CP600 HMI – Operator panel that displays real-time data from the ABB SYN5201A-Z V271 for local monitoring and control.

3BSE013262R1 – Power supply unit optimized to provide stable 24V DC for the ABB SYN5201A-Z V271 in harsh electrical environments.

 

Installation and maintenance:

Prior to installing the ABB SYN5201A-Z V271, verify that the control cabinet ambient temperature remains within the -5°C to 50°C range, as excessive heat can degrade performance. Ensure the 35mm DIN rail is securely fastened to prevent vibration-induced connection issues, and maintain at least 20mm of clearance above and below the unit for adequate airflow. Check that all input signals from the generator (voltage, current, frequency) are properly isolated to avoid electrical noise interference, which can affect synchronization accuracy.

For maintenance, perform monthly visual inspections to check for loose terminal connections and dust accumulation, which should be removed with compressed air. Use the integrated LED indicators to monitor system status—steady green indicates normal operation, while flashing red signals synchronization faults requiring attention. ABB recommends firmware updates every 18 months to ensure optimal performance; these can be performed via the Modbus interface using ABB’s configuration software, with always a backup of current settings before initiating updates.

 

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