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SPAJ140 Numerical Overcurrent Relay

The ABB SPAJ140 functions as a specialized protective relay that monitors electrical currents and voltages in medium-voltage networks, detecting abnormal conditions and initiating protective actions to prevent equipment damage. Positioned between the power system and control infrastructure, this numerical relay continuously measures electrical parameters, analyzes them against configurable settings, and triggers appropriate responses—such as tripping circuit breakers—when faults or overloads are detected. It connects to current and voltage transformers in the power network, while providing communication interfaces for integration with SCADA systems and local control panels.

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Description

Model Number SPAJ140
Brand ABB
Type Numerical Overcurrent Relay
Operating Voltage 110/220 V DC/AC
Rated Current Input 1 A or 5 A (from CTs)
Operating Temp Range -25 to 70°C (-13 to 158°F)
Mounting Style Panel mounting
Dimensions 144 x 144 x 180 mm (5.67 x 5.67 x 7.09 in)
Weight 1.8 kg (3.97 lbs)
Interface/Bus RS485, Ethernet (optional)
Compliance IEC 60255, IEC 61850, CE, UL
Protection Functions Overcurrent, earth fault, thermal overload
Communication Protocols Modbus RTU, IEC 61850 (optional)
SPAJ140

SPAJ140

The ABB SPAJ140 functions as a specialized protective relay that monitors electrical currents and voltages in medium-voltage networks, detecting abnormal conditions and initiating protective actions to prevent equipment damage. Positioned between the power system and control infrastructure, this numerical relay continuously measures electrical parameters, analyzes them against configurable settings, and triggers appropriate responses—such as tripping circuit breakers—when faults or overloads are detected. It connects to current and voltage transformers in the power network, while providing communication interfaces for integration with SCADA systems and local control panels.

SPAJ140

SPAJ140

Unlike electromechanical relays, the ABB SPAJ140 uses advanced microprocessor technology to provide precise protection with configurable settings tailored to specific applications. It offers multiple protection functions including overcurrent, earth fault, and thermal overload protection, with adjustable time-current characteristics to coordinate with other protective devices in the network. The relay features built-in communication capabilities that enable remote monitoring, configuration, and event logging, providing valuable insights into network performance and fault conditions for maintenance and system optimization.

SPAJ140

SPAJ140

Main features and advantages:

Deploying the ABB SPAJ140 delivers significant operational benefits by enhancing the protection and visibility of medium-voltage power networks. Its precise fault detection capabilities minimize the time between fault occurrence and isolation, reducing the potential for equipment damage and limiting the scope of power interruptions. This precision enables better coordination with other protective devices in the network, creating selective protection schemes where only the affected section is isolated, while the rest of the network remains operational.

The relay’s configurable settings provide flexibility to adapt to changing network conditions or operational requirements, eliminating the need for hardware replacements when protection requirements change. For maintenance teams, the ABB SPAJ140 offers comprehensive event logging and diagnostic capabilities that record fault conditions, sequence of events, and operational parameters, simplifying fault analysis and root cause identification. This data helps optimize maintenance schedules and improve overall network reliability.

By enabling remote monitoring and configuration, the relay reduces the need for on-site visits, lowering operational costs and enabling faster response to network events. Its integration capabilities with SCADA and energy management systems provide operators with real-time visibility into network conditions, supporting more informed decision-making and system optimization.

SPAJ140

SPAJ140

Application areas:

The ABB SPAJ140 excels in diverse electrical distribution environments where reliable protection is essential. In industrial facilities such as manufacturing plants and refineries, it protects critical feeders supplying power to production equipment, preventing unplanned downtime that could disrupt manufacturing processes. The relay’s ability to detect and isolate faults quickly minimizes production losses and protects expensive industrial machinery from damage caused by electrical faults.

In utility distribution networks, the ABB SPAJ140 safeguards medium-voltage feeders delivering power to commercial and residential areas. Its precise protection coordination ensures that faults are isolated to the smallest possible section, minimizing the number of customers affected by outages and improving overall service reliability. Utilities also benefit from the relay’s communication capabilities, which enable integration with smart grid systems for advanced monitoring and control.

Renewable energy installations, such as wind farms and solar parks, utilize the ABB SPAJ140 to protect collection system feeders and transformers, ensuring reliable operation of power generation assets. The relay’s ability to handle the unique fault characteristics of renewable energy systems helps maintain system stability and maximize energy production.

SPAJ140

SPAJ140

Related products:

SPAJ120 – Basic overcurrent relay for simpler applications with standard protection functions.

SPAJ142 – Advanced version with additional protection functions for complex networks.

SPAJ160C – Directional overcurrent relay for networks requiring directional fault detection.

REF615 – Feeder protection relay with extended functionality for utility applications.

RET670 – Transformer protection relay that complements SPAJ140 in substation applications.

SPAJ140-COM – Communication expansion kit for enhanced connectivity options.

SPAM150C – Motor protection relay for dedicated motor protection applications.

SACE Tmax – ABB circuit breaker series compatible with SPAJ140 for complete protection solutions.

SPAJ140

SPAJ140

Installation and maintenance:

Before installing the ABB SPAJ140, verify that the relay’s voltage and current ratings match the application requirements and ensure compatibility with existing current and voltage transformers. Review the network protection scheme to determine appropriate setting values for overcurrent pickup, time delays, and fault detection thresholds. Plan the communication integration, including protocol selection and network addressing, to ensure compatibility with existing SCADA or control systems.

During installation, ensure proper wiring of current and voltage inputs, following correct polarity to ensure accurate measurement and protection operation. Mount the relay in a location that provides adequate ventilation and protection from environmental contaminants, particularly in industrial environments. Configure the protection settings using ABB’s configuration software, carefully coordinating with other protective devices in the network to ensure selective tripping. Test all protection functions after installation to verify correct operation under various fault conditions.

Ongoing maintenance should include regular verification of relay settings and operation, particularly after network modifications. Review event logs periodically to identify recurring fault patterns or operational issues that may indicate underlying network problems. Keep firmware updated to benefit from performance improvements and new features. Inspect physical connections regularly for signs of corrosion or loosening, particularly in harsh environments, and clean or tighten connections as needed to ensure reliable operation.

 

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