Schneider MC-41105230 High-Density Analog Input Module

Description

MC-41105230

The Schneider MC-41105230 is an advanced analog input module designed to serve as a vital link between field sensors and central control systems in diverse industrial setups. As an integral part of Schneider’s Modicon M580 ecosystem, it works in harmony with programmable logic controllers (PLCs) to convert real-world analog signals—such as pressure, level, and concentration—into digital data that can be processed and acted upon by control algorithms.

MC-41105230

What sets this module apart is its high-density design, featuring 32 analog input channels in a compact form factor, which is ideal for space-constrained control cabinets in large-scale industrial facilities. For system integrators, its compatibility with both EcoStruxure Control Expert software and legacy communication protocols simplifies the integration process, whether in new installations or during the upgrade of existing systems. Additionally, its modular design allows for easy expansion as production needs grow, making it a flexible choice for evolving industrial environments.

MC-41105230

Main features and advantages:

The performance of the Schneider MC-41105230 is driven by its powerful 32-bit ARM processor, which can handle 32 analog input channels with 24-bit resolution, delivering an impressive 0.05% full-scale accuracy—even in the presence of electrical noise commonly found in industrial settings. Its hardware architecture incorporates advanced isolation technology, with each channel isolated from the others and from the backplane, effectively preventing ground loops and cross-talk that can compromise measurement integrity. Unlike many competing modules, it offers a wide range of user-configurable input types, including 4-20mA, 0-10V, thermocouples (types B, E, J, K, N, R, S, T), and RTDs (Pt100, Pt1000), all without the need for hardware modifications. This flexibility allows engineers to adapt the module to a wide variety of sensing devices and process requirements. Field tests have demonstrated that the Schneider MC-41105230 maintains stable operation across a broad temperature range from -25°C to 75°C, making it suitable for use in harsh industrial environments where temperature fluctuations are common.

MC-41105230

Application areas:

In large-scale food and beverage processing facilities, where precise batch mixing and temperature control directly impact product quality and safety, reliable data processing is essential. The Schneider MC-41105230 has become a cornerstone in these environments, seamlessly integrating with flow meters and temperature sensors to ensure consistent product formulation. Similarly, in wastewater treatment plants, where monitoring chemical dosages and pH levels is critical for regulatory compliance, this module excels at processing analog signals from various sensors with minimal latency. Its robust design allows it to thrive in dusty environments like bulk material handling facilities, where other modules might falter. Whether deployed in pharmaceutical manufacturing requiring strict process control or in mining operations monitoring equipment health, the Schneider MC-41105230 consistently delivers the accuracy and durability that engineers and operators demand in industrial automation.

MC-41105230

Related products:

Schneider TM-20206800 – Digital output module that pairs with the Schneider MC-41105230 to provide control signals for valves and pumps based on processed analog data.

Schneider EC-50014200 – Advanced Ethernet gateway enabling the Schneider MC-41105230 to communicate with cloud platforms such as EcoStruxure Power Monitoring Expert.

Schneider PS-30008900 – High-capacity redundant power supply unit designed to ensure uninterrupted operation of the Schneider MC-41105230 during power disruptions.

Schneider TC-10056000 – Precision thermocouple amplifier that enhances the temperature measurement capabilities of the Schneider MC-41105230 in high-temperature industrial processes.

Schneider MB-70035000 – Protocol converter allowing the Schneider MC-41105230 to integrate with Allen-Bradley control systems via DeviceNet.

Schneider EN-60042000 – Expansion chassis that supports up to 4 Schneider MC-41105230 modules, enabling large-scale analog signal monitoring in complex industrial plants.

Schneider DI-80069000 – High-speed digital input module that complements the Schneider MC-41105230 by providing status monitoring of equipment sensors and switches.

Schneider AI-90021000 – Specialized analog input module for low-level signals, working alongside the Schneider MC-41105230 in applications requiring ultra-precise measurements.

Installation and maintenance:

Before installing the Schneider MC-41105230, ensure that the mounting rail is securely fastened to a grounded metal surface using M4 screws, with a torque of 1.2Nm, to ensure proper electrical grounding and mechanical stability. This is especially important in industrial environments with high levels of electromagnetic interference, such as those with large motors or transformers. The module requires a minimum clearance of 60mm above and below to facilitate adequate airflow, particularly when operating in temperatures above 50°C, as proper cooling is essential for maintaining measurement accuracy. It is also crucial to verify that the 24V DC power supply has a maximum ripple of 100mV peak-to-peak, as excessive ripple can introduce noise into the analog measurements. During the initial setup, use the EcoStruxure Control Expert software to configure the input channels according to the specific sensor types being used, and perform a calibration using certified reference standards to ensure optimal accuracy.

For maintenance of the Schneider MC-41105230, schedule visual inspections every three months to check for loose connections, dust accumulation, and signs of corrosion on the terminal blocks. This is particularly important in humid or corrosive environments, such as chemical processing plants. The module’s built-in self-diagnostic function provides continuous monitoring of its operational status, but it is recommended to perform firmware updates semi-annually via the Ethernet port to ensure compatibility with the latest PLC software versions and to take advantage of any performance enhancements. When replacing sensors or wiring, always disconnect the power to the affected channel to prevent damage to the module, and use shielded twisted-pair cables with the shields connected to the module’s grounding terminal to minimize electromagnetic interference. Additionally, it is advisable to clean the module’s ventilation openings with compressed air every six months to prevent dust buildup, which can impede heat dissipation.

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