REXROTH HVE04.2-W075N Power Module

The REXROTH HVE04.2-W075N is a power module belonging to Bosch Rexroth’s HVE series. Specifically designed for Indramat drives, it plays a pivotal role in servo systems by providing a stable DC power supply. In a typical industrial control system architecture, it acts as the power hub, converting the incoming AC power to a stable DC voltage that can be used by servo motors, variable frequency drives, and other power-hungry components. It’s not just a simple power converter; it’s engineered to integrate seamlessly into existing industrial setups, whether they are part of a new, state-of-the-art production line or an older system undergoing upgrades. Its compact design, despite its high power output, makes it suitable for installations where space is at a premium, such as in control cabinets with limited room. This power module is a testament to Bosch Rexroth’s commitment to providing reliable and efficient power solutions for the industrial automation market.

Model HVE04.2-W075N
Brand REXROTH
Type Power Module
Input Voltage 3-phase AC 380 – 480V, 50/60Hz
Output Voltage DC 532 – 670V
Rated Power 75kW
Cooling Method Forced Air Cooling (with built-in blower)
Protection Rating IP20
Mounting Standard DIN rail
Dimensions Width: 250mm,

Description

The REXROTH HVE04.2-W075N is a power module belonging to Bosch Rexroth’s HVE series. Specifically designed for Indramat drives, it plays a pivotal role in servo systems by providing a stable DC power supply. In a typical industrial control system architecture, it acts as the power hub, converting the incoming AC power to a stable DC voltage that can be used by servo motors, variable frequency drives, and other power-hungry components. It’s not just a simple power converter; it’s engineered to integrate seamlessly into existing industrial setups, whether they are part of a new, state-of-the-art production line or an older system undergoing upgrades. Its compact design, despite its high power output, makes it suitable for installations where space is at a premium, such as in control cabinets with limited room. This power module is a testament to Bosch Rexroth’s commitment to providing reliable and efficient power solutions for the industrial automation market.

HVE04.2-W075N

HVE04.2-W075N

Main features and advantages:

The REXROTH HVE04.2-W075N boasts several impressive technical features. In terms of functional performance, it offers a high power conversion efficiency of up to 95%. This means less energy is wasted as heat, resulting in lower operating costs and a more sustainable operation. Its ability to handle a wide range of input voltages, from 3-phase AC 380 – 480V at 50/60Hz, makes it adaptable to different power grids around the world. This wide input voltage range ensures that the module can function optimally even in regions with inconsistent power supply.
In terms of hardware design, it features a rugged construction with an IP20 protection rating. This protects the internal components from dust and accidental contact, ensuring long-term reliability in industrial environments. The module comes with a built-in blower for forced air cooling, which helps dissipate heat efficiently, maintaining stable operation even under high load conditions. Its standard DIN rail mounting design simplifies installation, allowing for easy integration into existing control cabinets.
Compatibility is also a strong suit of the REXROTH HVE04.2-W075N. It’s designed to work in harmony with other components in a servo system, providing the stable DC power required for the smooth operation of servo motors and variable frequency drives. This seamless compatibility reduces the complexity of system integration and ensures that the overall system functions as expected.
HVE04.2-W075N

HVE04.2-W075N

Technical specifications:
Model HVE04.2-W075N
Brand REXROTH
Type Power Module
Input Voltage 3-phase AC 380 – 480V, 50/60Hz
Output Voltage DC 532 – 670V
Rated Power 75kW
Cooling Method Forced Air Cooling (with built-in blower)
Protection Rating IP20
Mounting Standard DIN rail
Dimensions Width: 250mm,

 

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HVE04.2-W075N

HVE04.2-W075N

 

Application areas:

In the fast-paced world of industrial automation, maintaining stable power supply is crucial for seamless operations. Whether it’s the high-precision movements of a CNC machine tool, the continuous operation of a packaging line, or the complex motion control in an industrial robot system, reliable power is the backbone. Take the automotive manufacturing industry, for example. Robots on the assembly line need to move with extreme accuracy to weld, paint, and assemble parts. Any power fluctuation could lead to misalignments, defective products, and costly production stoppages. Similarly, in the printing industry, where high-speed presses demand consistent power to ensure sharp, clear prints, an unstable power source can result in smudged images and wasted materials. This is where the REXROTH HVE04.2-W075N steps in, serving as a reliable power solution for a wide range of industrial applications. It’s designed to meet the power demands of servo systems in various industrial settings, ensuring smooth and efficient operation of critical equipment. From large-scale manufacturing plants to small and medium-sized enterprises, the REXROTH HVE04.2-W075N has proven its worth in powering industrial automation processes.

HVE04.2-W075N

HVE04.2-W075N

 

Related products:

REXROTH HVE04.2-W030N – A lower power variant in the same series, suitable for applications with less demanding power requirements. It shares the same design philosophy and compatibility features as the REXROTH HVE04.2-W075N, but with a rated power of 30kW.

HVE04.2-W075N

HVE04.2-W075N

 

 

Installation and maintenance:

Before installing the REXROTH HVE04.2-W075N, it’s essential to ensure that the control cabinet has sufficient space. Since the module has a width of 250mm, make sure there is enough room in the cabinet to accommodate it without overcrowding other components. Adequate ventilation is also crucial. The built-in blower requires a clear airflow path, so ensure there are no obstructions around the module. It’s recommended to leave at least 50mm of clearance on all sides for proper ventilation. Grounding is another critical aspect. Connect the power module’s grounding terminal to a reliable earth ground using a cable with a cross-sectional area of at least 4mm². This helps protect against electrical malfunctions and ensures operator safety.
For maintenance, visual inspections should be carried out quarterly. Check for any signs of overheating, such as discoloration of the housing or a burnt smell. Inspect the blower for any dust accumulation, as this can impede its cooling efficiency. If necessary, use a soft brush or compressed air (at a maximum pressure of 5 bar) to clean the blower. The module also has built-in diagnostic functions that can be accessed through a connected control system. Run diagnostic tests monthly to detect any potential issues early. Firmware updates are available from Bosch Rexroth and should be applied during scheduled maintenance shutdowns. These updates often include performance improvements and bug fixes, ensuring that the REXROTH HVE04.2-W075N continues to operate at its best.
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