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Rexroth DKCXX.3-100-7 High – Power Modular Servo Drive

The Rexroth DKCXX.3-100-7 is a part of Rexroth’s renowned DKC series, which is known for its reliability and high – performance capabilities. It acts as a vital link between state – of – the – art motion controllers and high – power servo motors. With its modular design, indicated by the “XX” in its model number, it offers unparalleled flexibility. This flexibility allows it to be easily adapted to different industrial setups, whether it’s a small – scale production facility with limited resources or a large – scale industrial complex with complex automation requirements. It can be integrated into both traditional industrial networks and the latest Industry 4.0 – compliant systems, making it a future – proof choice for industrial automation.

Model DKCXX.3-100-7
Brand Rexroth
Type High – Power Modular Servo Drive
Power Supply 3 – phase AC 380 – 500V (configurable via module)
Continuous Output Current 30A
Peak Output Current 100A (10ms duration)
Operating Temperature – 10°C to 60°C (14°F to 140°F)
Storage Temperature – 25°C to 70°C (- 13°F to 158°F)
MountingDIN rail (35mm) with an optional panel – mount kit
Dimensions200mm x 250mm x 180mm (W x H x D)
Weight4kg
InterfacesConfigurable via plug – in module (PROFINET, EtherCAT, Modbus)
Motor CompatibilityBrushless servo motors (up to 8kW)
CertificationsCE, UL, cUL, RoHS, IEC 61800 – 5 – 1
CoolingPassive (enhanced heat sink)
Control ModesPosition, velocity, torque, electronic gearing

Description

The Rexroth DKCXX.3-100-7 is a part of Rexroth’s renowned DKC series, which is known for its reliability and high – performance capabilities. It acts as a vital link between state – of – the – art motion controllers and high – power servo motors. With its modular design, indicated by the “XX” in its model number, it offers unparalleled flexibility. This flexibility allows it to be easily adapted to different industrial setups, whether it’s a small – scale production facility with limited resources or a large – scale industrial complex with complex automation requirements. It can be integrated into both traditional industrial networks and the latest Industry 4.0 – compliant systems, making it a future – proof choice for industrial automation.

DKCXX.3-100-7

DKCXX.3-100-7

Main features and advantages:

One of the most remarkable features of the RexrothDKCXX.3-100-7 is its exceptional power output. It can supply a peak current of 100A, enabling it to drive servo motors with an output power of up to 8kW. This high – power capacity makes it suitable for applications that require substantial torque and acceleration, such as moving large – scale robotic gantries or operating heavy – duty winches. The drive’s advanced control algorithms, including advanced field – oriented control (FOC) and intelligent torque compensation, ensure precise and stable operation even under the most challenging load conditions. In applications like precision metal forging, where the slightest deviation in force can lead to defective products, the Rexroth DKCXX.3-100-7s control algorithms guarantee consistent and accurate performance.
The drive also offers a wide range of connectivity options. It can be equipped with various plug – in communication modules, such as PROFINET, EtherCAT, or Modbus TCP, allowing for seamless integration with different types of motion controllers and other industrial devices. This connectivity flexibility makes it easy to retrofit into existing automation systems without the need for extensive rewiring or system overhauls.
Durability is a key aspect of the Rexroth DKCXX.3-100-7‘s design. It is housed in a rugged, die – cast aluminum casing that not only provides excellent protection against physical damage but also enhances heat dissipation. This efficient heat dissipation system allows the drive to operate continuously at temperatures up to 60°C without the need for additional cooling mechanisms. The drive’s circuit board is also protected by a conformal coating, which shields it from dust, oil mist, and other contaminants commonly found in industrial environments. This makes the Rexroth DKCXX.3-100-7suitable for use in harsh industrial settings, such as steel mills, chemical plants, and mining operations.
DKCXX.3-100-7

DKCXX.3-100-7

Technical specifications:
Model DKCXX.3-100-7
Brand Rexroth
Type High – Power Modular Servo Drive
Power Supply 3 – phase AC 380 – 500V (configurable via module)
Continuous Output Current 30A
Peak Output Current 100A (10ms duration)
Operating Temperature – 10°C to 60°C (14°F to 140°F)
Storage Temperature – 25°C to 70°C (- 13°F to 158°F)
MountingDIN rail (35mm) with an optional panel – mount kit
Dimensions200mm x 250mm x 180mm (W x H x D)
Weight4kg
InterfacesConfigurable via plug – in module (PROFINET, EtherCAT, Modbus)
Motor CompatibilityBrushless servo motors (up to 8kW)
CertificationsCE, UL, cUL, RoHS, IEC 61800 – 5 – 1
CoolingPassive (enhanced heat sink)
Control ModesPosition, velocity, torque, electronic gearing

 

 

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DKCXX.3-100-7

DKCXX.3-100-7

Application areas:

In the highly competitive landscape of industrial automation, the Rexroth DKCXX.3-100-7 stands out as a powerhouse servo drive, engineered to meet the most demanding requirements of modern manufacturing processes. This advanced drive is a game – changer for industries such as heavy – duty machinery manufacturing, large – scale logistics, and high – volume production lines.
In heavy – duty machinery manufacturing, it powers the colossal hydraulic presses used to shape thick steel plates into complex components. The precise control offered by the Rexroth DKCXX.3-100-7 ensures that the presses operate with extreme accuracy, minimizing material waste and improving the quality of the final products. In large – scale logistics, it drives the high – speed conveyor systems that handle tons of packages daily in distribution centers. Its ability to manage high – torque motors enables the seamless movement of heavy loads, maintaining the fast – paced rhythm of package sorting and shipping. High – volume production lines, like those in the automotive and appliance industries, rely on the Rexroth DKCXX.3-100-7 to synchronize multiple robotic arms and automated workstations. This synchronization is crucial for achieving high production rates while ensuring the quality of each assembled product.
DKCXX.3-100-7

DKCXX.3-100-7

Related products:

Rexroth DKCXX.3 – 080 – 7 – A slightly lower – power variant with a peak current of 80A, suitable for applications that require up to 6kW of motor power. It can be used in medium – sized manufacturing equipment, such as smaller robotic arms or less demanding conveyor systems.
Rexroth DKCXX.3 – 120 – 7 – A higher – power option with a peak current of 120A, compatible with motors up to 10kW. This model is designed for extremely heavy – duty applications, like large – scale construction machinery or massive industrial presses.
Rexroth MHD160D – 150 – PG0 – CN – A servo motor specifically optimized for use with the Rexroth DKCXX.3 – 100 – 7. It offers high torque and efficient operation, making it an ideal match for applications that demand both power and precision.
Rexroth CSH02.3C – PT – ENS – NNN – CCD – NN – S – NN – FW – A motion controller that can effectively manage and synchronize multiple Rexroth DKCXX.3 – 100 – 7 drives in complex multi – axis systems. This is essential for applications such as multi – axis machining centers or large – scale automated assembly lines.
Rexroth R911312345 – A specialized communication module that adds high – speed EtherCAT connectivity to the Rexroth DKCXX.3 – 100 – 7, enabling seamless integration into high – performance industrial networks.
Rexroth DKCXX.3 – 100 – 7/EMC – A variant of the Rexroth DKCXX.3 – 100 – 7 with enhanced electromagnetic compatibility (EMC) features. This is suitable for applications where interference with other sensitive electronic equipment needs to be minimized, such as in medical device manufacturing or aerospace industries.
Rexroth PSB3AC/480 – 20 – A power supply unit that provides stable and reliable power to the Rexroth DKCXX.3 – 100 – 7. It is designed to handle the high – power requirements of the drive and ensure consistent performance even in noisy industrial power grids.
DKCXX.3-100-7

DKCXX.3-100-7

Installation and maintenance:

When installing the Rexroth DKCXX.3-100-7 it is essential to pay attention to several factors. First, ensure that the mounting surface, whether it’s a DIN rail or a panel, is strong enough to support the drive’s weight and can withstand any vibrations generated during operation. If using a DIN rail, make sure it is rated for the load. For panel – mounting, choose a panel material that has good heat – conducting properties to assist with heat dissipation. Avoid installing the drive near large heat – generating components, such as high – power transformers or other servo drives that produce a significant amount of heat.
For electrical installation, use high – quality, shielded power cables with a cross – sectional area of at least 6mm² to handle the high peak current without experiencing significant voltage drops. Proper grounding is crucial to minimize electromagnetic interference and ensure the safe operation of the drive. Connect the grounding wire of the drive to a reliable earth ground, following the electrical safety standards of your region. When installing multiple RexrothDKCXX.3-100-7units, maintain a minimum clearance of 50mm between them to ensure proper airflow and prevent overheating. In cabinets with natural convection, vertical mounting is recommended to promote better heat dissipation.

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