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PP835A Industrial Power Supply Module

The ABB PP835A functions as a dedicated power supply module for ABB’s automation systems, delivering stable DC power to controllers, I/O modules, and network interface devices like the PNI800. Positioned as a foundational component in the automation infrastructure, it converts incoming AC power to regulated 24 V DC, the standard voltage for industrial control components.

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Description

Model Number PP835A
Brand ABB
Type Industrial Power Supply Module
Input Voltage 100–240 V AC (wide-range input)
Output Voltage 24 V DC ± 0.5 V
Output Current 5 A (120 W maximum)
Operating Temp Range -10°C to 60°C (14°F to 140°F)
Mounting Style DIN Rail
Dimensions 90 mm x 120 mm x 110 mm
Weight 380 g
Protection Features Overvoltage, Overcurrent, Short Circuit
Compliance CE, UL, RoHS, IEC 61010
Efficiency Up to 92% at full load
Redundancy Support Yes, via parallel operation

 

PP835A

PP835A

The ABB PP835A functions as a dedicated power supply module for ABB’s automation systems, delivering stable DC power to controllers, I/O modules, and network interface devices like the PNI800. Positioned as a foundational component in the automation infrastructure, it converts incoming AC power to regulated 24 V DC, the standard voltage for industrial control components.

PP835A

PP835A

What distinguishes the ABB PP835A is its advanced power conditioning capabilities, which filter out electrical noise and voltage spikes to protect sensitive electronic components. It integrates seamlessly with ABB’s AC 800M controller family, including safety variants like the PM902F, and supports redundant configurations to eliminate single points of failure. Built-in diagnostic features monitor output voltage, current load, and internal temperature, providing real-time status updates through system monitoring tools to enable proactive maintenance and prevent power-related downtime.

PP835A

PP835A

Main features and advantages:

Choosing the ABB PP835A delivers significant reliability benefits for industrial automation systems. Engineered for consistent performance, its wide input voltage range (100–240 V AC) ensures stable operation even in regions with fluctuating mains power, making it suitable for global deployment. The module’s high efficiency (up to 92%) reduces energy consumption and heat generation, extending component lifespan and minimizing cooling requirements in control cabinets. Its robust protection features—including overvoltage, overcurrent, and short-circuit protection—prevent damage to connected equipment during electrical anomalies, reducing repair costs and unplanned downtime.

Beyond basic power delivery, the ABB PP835A simplifies system design through its support for redundant configurations. By connecting multiple units in parallel, engineers can create fault-tolerant power systems where a single module failure won’t disrupt operation—critical for safety-critical applications and continuous-process industries. The module’s compact form factor saves space in control cabinets, while its DIN rail mounting simplifies installation and integration with existing ABB automation components, reducing engineering time and setup costs.

PP835A

PP835A

Application fields:

The ABB PP835A is ideally suited for industries requiring reliable power in automation systems. In chemical and petrochemical plants, it provides stable power to distributed control systems and safety shutdown systems, ensuring these critical systems remain operational during mains power fluctuations that are common in industrial facilities. Its noise-filtering capabilities protect sensitive analytical instruments and communication modules like the PNI800, maintaining data integrity in networked systems.
In power generation facilities, the ABB PP835A supports turbine control systems and auxiliary equipment, delivering clean power to prevent control system glitches that could affect generator performance. In manufacturing environments, it powers robotic control systems, conveyor drives, and quality inspection devices, ensuring consistent operation in production lines where power interruptions cause costly downtime. Across all these applications, the ABB PP835A forms a reliable power foundation that enables the safe and efficient operation of industrial automation systems.

PP835A

PP835A

Related products:

PP836A – Higher-capacity version with 10 A output for larger control systems.

PP832A – Lower-power variant (3 A output) for small-scale automation setups.

PP835B – Enhanced model with extended temperature range (-25°C to 70°C).

PP840A – Redundant power supply system with integrated monitoring.

PS860 – Uninterruptible power supply (UPS) complementary to ABB PP835A for critical loads.

PP835A-R – Rack-mounted version for standardized control cabinet configurations.

CI858A – Power distribution module for distributing ABB PP835A output to multiple devices.

PP835A

PP835A

 

Installation and maintenance:

Before installing the ABB PP835A, verify that the input power supply matches the module’s voltage range (100–240 V AC) and that circuit breakers are appropriately sized (minimum 2 A) to protect against overcurrent conditions. Ensure the control cabinet provides adequate ventilation, as the module generates heat during operation—maintain at least 20 mm clearance around the unit and confirm ambient temperatures stay within the -10°C to 60°C range. For redundant configurations, use identical ABB PP835A units and follow ABB’s parallel connection guidelines to ensure load sharing and proper fault detection.

For ongoing maintenance, regularly inspect the module’s status indicators—steady green confirms normal operation, while red or flashing lights indicate faults requiring attention. Measure output voltage quarterly using a calibrated multimeter to ensure it remains within the 24 V ± 0.5 V range, as voltage drift can affect control system performance. Clean dust from ventilation grilles semi-annually, especially in dusty environments, to prevent overheating. During planned shutdowns, check terminal connections for tightness and inspect power cables for signs of wear, replacing any damaged components to maintain system reliability.

 

 

 

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