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Phone: +86 16626708626Description
PFTL1101A 1.0KN Product Description:
PFTL1101A 1.0KN is a cutting-edge force sensing module that utilizes the principle of strain gauge technology. When mechanical force is applied, the strain gauges inside the module will deform, causing a change in resistance. Then, this small change will be amplified, conditioned, and converted into a precise electrical signal, which represents the magnitude of the applied force. This module supports industry standard communication protocols such as Profibus and Modbus RTU, making it seamlessly integrated into a wide range of automation systems. It is cleverly installed in the sensor layer of the automation stack, acting as an “eye” and “ear”, feeding real-time force data back to programmable logic controllers (PLCs), monitoring and data acquisition (SCADA) systems, and other higher-level control units. The built-in diagnostic function continuously monitors the performance of the module and the integrity of the measured signals. If any abnormal situation is detected, such as signal drift caused by temperature changes or electrical noise interference, it will immediately sound an alarm, allowing engineers to take proactive measures to prevent potential system failures.
PFTL1101A 1.0KN
Technical specifications:
Model PFTL1101A 1.0KN
Type of force sensing module
Rated load 1.0KN
Input voltage 24 VDC
Working temperature range -20 ° C to 60 ° C
Installation method: flange installation
Dimensions 80mm x 60mm x 50mm
Weight 0.3 kg
Interface/Bus Profibus, Modbus RTU
Compliance certification CE, RoHS
Supports protocols Profibus DP and Modbus RTU
Typical power consumption 5 W
Contact Us
Phone:+86 16626708626
WeChat/WhatsApp:+86 16626708626
Email: 3772179818@qq.com
PFTL1101A 1.0KN
Main features and advantages:
Its high-precision force measurement capability ensures that every manufacturing process can be executed accurately. For example, in a furniture manufacturing factory, when installing table legs onto the tabletop, the appropriate force required to tighten the connection can be precisely controlled to avoid damaging the wood due to excessive tightening or causing instability of the table due to insufficient tightening. This not only improves product quality, but also reduces material waste as fewer components are discarded due to improper assembly. The excellent long-term stability of this module means that the calibration interval can be extended, thereby saving a lot of maintenance time and resources. The reliable diagnostic function serves as a security guarantee, enabling early detection of potential issues and achieving predictive maintenance. This proactive approach minimizes unplanned downtime to the greatest extent possible, whereas in the industrial sector, every minute of production downtime means a loss of revenue. In addition, its compatibility with multiple industrial protocols simplifies system upgrades and extensions, enabling enterprises to adapt to constantly changing automation needs without causing significant disruptions.
PFTL1101A 1.0KN
Application areas:
PFTL1101A 1.0KN is a multifunctional solution with wide applications in various industries. In the field of electronic manufacturing, it is used to monitor the forces applied during the precise process of chip bonding. Ensuring the application of appropriate force is crucial to prevent damage to small and fragile components, thereby improving production yield. In the food and beverage industry, it plays a crucial role on the packaging line. During the bottle cap packaging process, this module monitors the torque force to ensure that the bottle cap is securely tightened without causing deformation or leakage, thereby maintaining the integrity and safety of the product. Another important application is in the aerospace field, where it is used to measure the forces applied during the assembly process of aircraft components. Accurate force measurement is crucial for ensuring the structural integrity of an aircraft, as any deviation could lead to catastrophic consequences.
PFTL1101A 1.0KN
Related products:
PFTL102A 2.0KN: Provides higher load-bearing capacity and is suitable for applications that require measuring larger forces, such as heavy material handling in construction equipment manufacturing.
PFTL100A 0.5KN: For applications with lighter loads, such as the assembly of small consumer electronics products, which involve relatively smaller forces, this product is a more cost-effective choice.
PFTL101B 1.0KN: This variant has enhanced environmental protection capabilities and can withstand harsh conditions, including high humidity, extreme temperatures, and dusty environments, making it ideal for outdoor or mining related applications.
PFTL101A-H 1.0KN: With higher accuracy and faster response time, it meets the needs of applications that require ultra precision and real-time force measurement, such as high-speed precision machining.
PFTL103A 1.5KN: Equipped with additional communication interfaces, it provides greater flexibility for integration into complex automation systems with multiple control units and diverse communication requirements.
PFTL101A-S 1.0KN: A compact version designed for installations with limited space, perfect for use in compact manufacturing units or small production lines, where every inch of space is precious.
Installation and maintenance:
Before installing PFTL1101A 1.0KN , the installation area must be carefully prepared. The surface should be smooth, without any burrs or unevenness, and properly cleaned to ensure a firm and accurate installation. Carefully check if the power supply voltage is accurately 24 VDC, as any deviation may affect the performance of the module or even cause damage. When integrating with existing control systems, carefully verify the communication protocol settings to ensure smooth data exchange. It is strongly recommended to use calibrated force standards for initial calibration to establish a reliable measurement benchmark.
Regular visual inspections of modules are crucial for daily maintenance. Check for any signs of physical damage, such as cracks in the casing or corrosion of the connectors. Closely monitor the diagnostic information provided by the module, and promptly handle any warnings or errors. Regular recalibration according to the manufacturer’s guidelines is necessary to maintain the accuracy of the module throughout its lifespan. In addition, it is necessary to protect communication cables from any pulling or damage to ensure the continuity and reliability of data transmission.
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