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PFTL101A 1.0KN 3BSE004166R1 High precision force sensing module

PFTL11011.0KN 3BSE004166R1 is a high-precision force sensing module that plays a critical role in industrial automation systems. It converts mechanical force into electrical signals through a highly sensitive strain gauge mechanism. Then, the electrical signal is conditioned, amplified, and processed within the module to provide accurate and reliable force data. This module supports multiple industrial communication protocols, such as Profibus and Modbus, and can smoothly connect with various control systems, programmable logic controllers (PLCs), and human-machine interfaces (HMI). It can be easily integrated into the sensor layer of the automation stack, providing real-time force data to higher-level control units for decision-making purposes. PFTL11011.0KN 3BSE004166R1 also has built-in diagnostic function, which can continuously monitor its internal status and the quality of the measured signals. Once any abnormal situation occurs, such as sensor drift or electrical interference, it will promptly alert the system operator, ensuring proactive maintenance and reducing the risk of unexpected failures.

Model PFTL11011.0KN 3BSE004166R1
Brand ABB
Type of force sensing module
Rated load 1.0KN
Input voltage 24 VDC
Working temperature range -20 ° C to 60 ° C
Installation method: flange installation
Dimensions 80mm x 60mm x 50mm
Weight 0.3 kg
Interface/Bus Profibus, Modbus RTU
Compliance certification CE, RoHS
Supports protocols Profibus DP and Modbus RTU
Typical power consumption 5 W

 

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Description

PFTL11011.0KN 3BSE004166R1 Product Description:
PFTL11011.0KN 3BSE004166R1 is a high-precision force sensing module that plays a critical role in industrial automation systems. It converts mechanical force into electrical signals through a highly sensitive strain gauge mechanism. Then, the electrical signal is conditioned, amplified, and processed within the module to provide accurate and reliable force data. This module supports multiple industrial communication protocols, such as Profibus and Modbus, and can smoothly connect with various control systems, programmable logic controllers (PLCs), and human-machine interfaces (HMI). It can be easily integrated into the sensor layer of the automation stack, providing real-time force data to higher-level control units for decision-making purposes. PFTL11011.0KN 3BSE004166R1 also has built-in diagnostic function, which can continuously monitor its internal status and the quality of the measured signals. Once any abnormal situation occurs, such as sensor drift or electrical interference, it will promptly alert the system operator, ensuring proactive maintenance and reducing the risk of unexpected failures.

PFTL101A 1.0KN 3BSE004166R1

PFTL101A 1.0KN 3BSE004166R1

 

Technical specifications:
Model PFTL11011.0KN 3BSE004166R1
Brand ABB
Type of force sensing module
Rated load 1.0KN
Input voltage 24 VDC
Working temperature range -20 ° C to 60 ° C
Installation method: flange installation
Dimensions 80mm x 60mm x 50mm
Weight 0.3 kg
Interface/Bus Profibus, Modbus RTU
Compliance certification CE, RoHS
Supports protocols Profibus DP and Modbus RTU
Typical power consumption 5 W

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PFTL101A 1.0KN 3BSE004166R1

PFTL101A 1.0KN 3BSE004166R1

 

 

Main features and advantages:
Choosing PFTL11011.0KN 3BSE004166R1 has brought many practical benefits to industrial operations. Its high-precision force measurement capability ensures that the manufacturing process is carried out with extremely high accuracy, reducing the occurrence of product defects and improving product quality. This in turn reduces production costs by minimizing rework and waste. The excellent long-term stability of this module minimizes the need for frequent calibration, saving valuable maintenance time and resources. Its reliable diagnostic function can detect potential problems early, facilitate timely maintenance, and prevent expensive downtime caused by equipment failures. In addition, the extensive compatibility of PFTL11011.0KN 3BSE004166R1 with different industrial protocols simplifies system integration, making it easy to integrate into new and old automation systems without the need for large-scale modifications. Whether optimizing the assembly process in automotive factories or ensuring the safe operation of heavy machinery, this force sensing module provides the reliability and performance needed to drive industrial success.

PFTL101A 1.0KN 3BSE004166R1

PFTL101A 1.0KN 3BSE004166R1

 

 

Application areas:
PFTL11011.0KN 3BSE004166R1 has a wide range of applications in various industries. In the automotive manufacturing industry, it is used on assembly lines to monitor the forces applied in tasks such as tightening bolts, pressing components, and robot welding. By ensuring the correct use of force, it helps maintain the structural integrity of the vehicle and improve overall production quality. In the packaging industry, this module is used to control the forces applied during container filling and sealing processes, ensuring consistency in product packaging and preventing product damage. In the metal processing industry, processes such as stamping and forging involve high-strength forces. PFTL11011.0KN 3BSE004166R1 is used to monitor and control forces to prevent tool wear, improve finished product quality, and enhance production process safety.

 

Related products:
PFTL102A 2.0KN 3BSE004167R1: The high-capacity version of PFTL101A 1.0KN 3BSE004166R1 is suitable for applications that require greater force measurement.
PFTL100A 0.5KN 3BSE004165R1: Low capacity alternative suitable for lightweight applications prioritizing cost-effectiveness.
PFTL101B 1.0KN 3BSE004168R1: With enhanced environmental tolerance, it is suitable for harsh industrial environments such as high humidity, high dust, or extreme temperatures.
PFTL101A-H 1.0KN 3BSE004169R1: Provides higher accuracy and faster response time, designed specifically for applications that require extremely accurate and fast force measurement.
PFTL103A 1.5KN 3BSE004170R1: Integrated with additional communication interfaces, providing greater flexibility for system integration in complex automation settings.
PFTL1011-S 1.0KN 3BSE004171R1: A more compact version suitable for industrial environments with limited installation space.

 

Installation and maintenance:
Before installing PFTL11011.0KN 3BSE004166R1, it is necessary to ensure that the installation surface is flat, clean, and free of any debris to ensure the accuracy of force measurement. Carefully check whether the input voltage of the power supply matches the requirements of the module to avoid damage. Check the compatibility of communication protocols and interfaces with existing control systems to ensure seamless integration. It is recommended to use a known standard force source for initial calibration to establish an accurate measurement benchmark.
For daily maintenance, regularly check the module for signs of physical damage, such as cracks or corrosion. Monitor the diagnostic indicator lights on the module to detect potential issues early. Regularly recalibrating according to the manufacturer’s recommendations is crucial for maintaining the long-term accuracy of the module. In addition, keep communication cables and connectors clean and undamaged to ensure reliable data transmission.

 

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