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MOTOROLA MVME162-031 Advanced VMEbus Single -Board Computer (SBC)

The MOTOROLA MVME162-031 is an advanced VMEbus single – board computer (SBC) that acts as a bridge between the tried – and – true legacy VMEbus architectures and the more demanding computational requirements of contemporary industrial applications. It is designed to offer enhanced performance compared to its predecessors, while still fitting snugly into the existing infrastructure of older VMEbus setups. Whether it’s being deployed in a factory floor undergoing a gradual upgrade of its process control systems, a manufacturing line looking to optimize production throughput, or an infrastructure monitoring network that needs to scale up its data processing capabilities, the MOTOROLA MVME162-031 ensures that operations continue smoothly during the modernization process. As such, it has become an essential component for industries that value both reliability and the ability to adapt to evolving technological demands.

Model Number MVME162-031
Brand Motorola
Type Advanced VMEbus Single – Board Computer (SBC)
Processor Motorola 68040 (33 MHz) with integrated floating – point unit
Memory 16 MB DRAM (expandable to 64 MB), 1 MB EPROM
Operating Temp Range – 10°C to 70°C (14°F to 158°F)
Mounting Style 6U VMEbus Chassis (3HE height)
Dimensions 233.7mm x 160mm (9.2″ x 6.3″)
Weight 350g (12.3 oz)
Interface/Bus VMEbus (32 – bit, 50 MB/s), dual RS – 232C, parallel I/O, SCSI – 2, Ethernet (10Base – T)
Compliance UL 1950, CE, FCC Class A, ISO 9001
Supported Protocols Modbus TCP/IP, PROFIBUS – DP (via add – on modules), custom industrial protocols
Typical Power Draw 15W (max 18W under full load)

 

Description

The MOTOROLA MVME162-031 is an advanced VMEbus single – board computer (SBC) that acts as a bridge between the tried – and – true legacy VMEbus architectures and the more demanding computational requirements of contemporary industrial applications. It is designed to offer enhanced performance compared to its predecessors, while still fitting snugly into the existing infrastructure of older VMEbus setups. Whether it’s being deployed in a factory floor undergoing a gradual upgrade of its process control systems, a manufacturing line looking to optimize production throughput, or an infrastructure monitoring network that needs to scale up its data processing capabilities, the MOTOROLA MVME162-031 ensures that operations continue smoothly during the modernization process. As such, it has become an essential component for industries that value both reliability and the ability to adapt to evolving technological demands.

MVME162-031

MVME162-031

At the heart of the MOTOROLA MVME162-031  lies a high – performance Motorola 68040 microprocessor. This powerful chip offers a significant leap in computational throughput compared to the 68020 – based modules that were prevalent in earlier generations of VMEbus systems. With its advanced instruction set and optimized architecture, the 68040 enables the MVME162-031 to execute complex control algorithms with greater speed and efficiency. Paired with state – of – the – art memory management features, the board can handle large volumes of data in real – time, making it ideal for applications that require rapid data acquisition and processing, such as high – speed sensor monitoring and closed – loop control systems.
One of the standout features of the MOTOROLA MVME162-031  is its rich set of I/O options. In addition to the standard serial and parallel ports, it comes equipped with enhanced timer/counter circuits that are more accurate and flexible than those found in older VME SBCs. This allows for precise timing of industrial processes, such as the synchronization of motors in a multi – axis robotic system or the accurate control of valve opening and closing times in a chemical plant. The board also supports early network protocols, enabling it to communicate with other devices in a distributed industrial network, whether they are legacy sensors or more modern network – enabled actuators.
The MOTOROLA MVME162-031  is designed to be a seamless fit into standard 6U VMEbus chassis. This means that it can easily replace older modules, such as the MVME147 – series boards, without requiring a major overhaul of the entire system. The board’s form factor and pin – out configurations are carefully designed to maintain compatibility with existing backplanes and adjacent modules, making it a cost – effective and low – risk upgrade option for facilities that want to improve the performance of their legacy VMEbus systems.
MVME162-031

MVME162-031

Technical specifications:
Model Number MVME162-031
Brand Motorola
Type Advanced VMEbus Single – Board Computer (SBC)
Processor Motorola 68040 (33 MHz) with integrated floating – point unit
Memory 16 MB DRAM (expandable to 64 MB), 1 MB EPROM
Operating Temp Range – 10°C to 70°C (14°F to 158°F)
Mounting Style 6U VMEbus Chassis (3HE height)
Dimensions 233.7mm x 160mm (9.2″ x 6.3″)
Weight 350g (12.3 oz)
Interface/Bus VMEbus (32 – bit, 50 MB/s), dual RS – 232C, parallel I/O, SCSI – 2, Ethernet (10Base – T)
Compliance UL 1950, CE, FCC Class A, ISO 9001
Supported Protocols Modbus TCP/IP, PROFIBUS – DP (via add – on modules), custom industrial protocols
Typical Power Draw 15W (max 18W under full load)

 

 

 

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MVME162-031

MVME162-031

Main features and advantages:

Selecting the MOTOROLA MVME162-031 offers a plethora of benefits for organizations aiming to transition from older, less – capable VMEbus systems to more advanced setups. The 33 MHz 68040 processor provides a substantial performance boost, delivering approximately five times the computational power of the 68020 – based MVME147 series. This increase in processing power allows for the implementation of more sophisticated control logic, faster data sampling rates, and more in – depth diagnostic processing. What’s more, the board is fully compatible with software written for 68k architectures, meaning that companies can leverage their existing software investments without the need for costly and time – consuming rewrites. This not only saves money but also reduces the risk associated with software migration, ensuring that critical industrial processes can continue to run smoothly during the upgrade.
The expanded I/O capabilities of the MOTOROLA MVME162-031 further enhance its versatility. The inclusion of an Ethernet (10Base – T) interface, for example, opens up new possibilities for network connectivity. It enables the board to communicate with modern SCADA systems, allowing for remote monitoring and control of industrial processes. The SCSI – 2 interface, on the other hand, supports the connection of high – capacity external storage devices, which is invaluable for applications that require large – scale data logging and analysis, such as quality control in a pharmaceutical manufacturing plant or predictive maintenance in a mining operation.
The MOTOROLA MVME162-031 is built to withstand the harsh conditions commonly found in industrial environments. Its rugged design can endure high levels of vibration, wide temperature variations, and electrical interference. This makes it a reliable choice for applications in factories, mines, and power plants, where equipment failure can have severe consequences. For maintenance teams, the board’s backward compatibility with existing VMEbus infrastructure simplifies the upgrade process. Installation time is minimized, and the risk of compatibility issues is greatly reduced, ensuring a seamless transition to the new, more powerful system.
MVME162-031

MVME162-031

Application areas:

The MOTOROLA MVME162-031 shines in a variety of industrial applications where incremental performance improvements are crucial for meeting evolving demands. In the pharmaceutical industry, it is used in upgraded production line control systems. Here, its high – speed processing capabilities are used to manage the precise control of equipment such as tablet presses and filling machines. The board’s ability to handle complex control algorithms ensures that pharmaceutical products are manufactured with the highest level of quality and consistency, while still being able to interface with legacy sensors and actuators that are integral to the production process.
In the mining sector, the MOTOROLA MVME162-031 is employed in advanced monitoring systems for underground operations. It processes data from a multitude of sensors, including those measuring air quality, rock stability, and equipment performance. By running complex predictive maintenance algorithms, the board can identify potential equipment failures before they occur, helping to prevent costly downtime in remote mining locations. Its ability to communicate over Ethernet also enables real – time data transfer to surface – based control centers, allowing for more informed decision – making.
Power generation facilities also rely on the MOTOROLA MVME162-031 to upgrade their turbine control systems. With its enhanced computational power, the board can support more precise speed and load regulation of turbines. By integrating with existing fuel valve actuators and temperature sensors, it improves the efficiency of power generation without the need for a complete overhaul of the control system. This is a significant advantage given the high cost and complexity of replacing large – scale power generation hardware.
MVME162-031

MVME162-031

Related products:

MVME162 – 013: The base model of the MVME162 series, featuring a 16 MHz 68040 processor. It is suitable for applications with less demanding computational requirements.
MVME162 – 023: A predecessor to the MVME162 – 031, with a 25 MHz 68040 processor. It has minor differences in firmware and is compatible with most legacy VMEbus systems.
MVME162 – 023A: An enhanced version of the MVME162 – 023, with improved memory management and slightly better performance. It serves as a stepping – stone for facilities considering an upgrade to the more powerful MVME162 – 031.
MVME147 – 013: A legacy 68020 – based module that can be upgraded to the MVME162 – 031 with relatively minimal reconfiguration. This upgrade path allows facilities to take advantage of the significant performance improvements offered by the 68040 processor.
MVME712C: A memory expansion module that can be paired with the MVME162 – 031 to double its DRAM capacity, providing additional memory resources for data – intensive applications.
MVME300B: An enhanced analog I/O module that complements the MVME162 – 031 in process control systems. It offers more accurate analog signal measurement and control capabilities.
MVME5500: A VME – to – Ethernet gateway that enables the MVME162 – 031 to connect to modern SCADA networks, expanding its connectivity options for remote monitoring and control.
MVME162 – 031 – R: A refurbished version of the MVME162 – 031, which has been thoroughly tested and certified for reuse in non – critical industrial systems. It provides a cost – effective option for organizations on a budget.
Installation and maintenance:
Installing the MOTOROLA MVME162-031 requires careful consideration of several factors. First and foremost, it is essential to verify the compatibility of the VMEbus with the target chassis. The backplane must support 32 – bit operations and provide stable power supplies of +5V, +12V, and – 12V within a tolerance of ±5%. Given the higher power draw of theMVME162-031 compared to older MVME147 units, it is crucial to ensure that the existing cooling systems can handle the additional heat generated. In some cases, especially in densely packed chassis, additional airflow may be required to maintain optimal operating temperatures.
Before installation, it is recommended to update the system firmware to the latest version that is compatible with the 68040 processor. This ensures that the system can fully recognize and utilize the expanded memory and I/O features of theMVME162-031. It also helps to prevent potential compatibility issues with other components in the VMEbus system.
For ongoing maintenance, regular inspections of the edge connectors are necessary. Check for signs of corrosion, wear, or loose connections on a quarterly basis. If any issues are detected, clean the connectors using isopropyl alcohol and a soft brush to ensure proper electrical contact. Monitoring the memory performance regularly using diagnostic software is also important to detect early signs of DRAM degradation. Given the age of the technology, it is advisable to replace electrolytic capacitors every 5 – 7 years as a preventive measure. Capacitor leakage can cause damage to adjacent components and lead to system failures. When handling the MOTOROLA MVME162-031, always use anti – static equipment to avoid electrostatic discharge, which can damage the sensitive integrated circuits on the board. For systems that operate continuously, it is best to schedule firmware updates during planned shutdowns to minimize any disruption to operations.
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