Name: METSO A413015 Advanced Electro-Pneumatic Valve Positioner | Qiming Automation
Brand: METSO
Price: 56973.00 CNY
Availability: InStock

Description

The METSO A413015 functions as an advanced electro-pneumatic valve positioner, designed to deliver superior control accuracy for mid-sized to large process valves. Like its counterpart, it converts electrical control signals (4-20mA or digital commands) into precise pneumatic outputs, but it distinguishes itself with a enhanced sensor array that provides more granular feedback on valve stem movement and environmental conditions. This allows for finer adjustments—critical in applications where flow rates must be regulated with extreme precision, such as in batch processing or dosage control.

A413015

Positioned at the intersection of the control system and the valve, the METSOA413015 integrates seamlessly with METSO’s valve portfolio and third-party valves complying with ISO 5211 mounting standards. It supports an expanded set of communication protocols, including HART 7, FOUNDATION Fieldbus, and Modbus RTU, making it compatible with a broader range of DCS and PLC systems than the base model. What sets the METSOA413015 apart is its modular design, which allows for field-upgradable communication modules—enabling engineers to adapt to new protocols or system requirements without replacing the entire positioner. This flexibility is invaluable in industries where automation systems evolve incrementally over time.

A413015

Technical specifications:
Model Number A413015
Brand METSO
Type Advanced Electro-Pneumatic Valve Positioner
Input Voltage 24V DC ±15% (wider range for unstable power)
Operating Temp Range -40°C to +85°C
Mounting Style Direct valve mounting (ISO 5211) & panel-mount option
Dimensions 150mm x 100mm x 80mm (W x H x D) – 10% more compact than A41300
Weight 780g
Interface/Bus HART, FOUNDATION Fieldbus, Modbus RTU (field-upgradable)
Compliance CE, ATEX, IECEx, RoHS, FDA 21 CFR Part 11
Supported Protocols HART 7, FOUNDATION Fieldbus H1, Modbus RTU/ASCII
Typical Power Draw 1.0W (idle), up to 2.2W (active control)

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A413015

Main features and advantages:

Choosing the METSO A413015 delivers a suite of benefits that cater to the needs of modern process facilities. Its enhanced precision—maintaining valve position within ±0.25% of full scale—reduces process variability, which is particularly valuable in industries like semiconductor manufacturing, where even micro-flow adjustments impact product yield. The wider input voltage tolerance (±15% vs. ±10% on the A41300) makes it more resilient in areas with unstable power supplies, such as remote industrial sites or regions with inconsistent grid power.

The modular communication design of the METSO A413015 significantly lowers long-term ownership costs. Instead of replacing the entire positioner when upgrading to a new protocol, engineers can simply swap out the communication module—a feature that future-proofs the investment and reduces waste. Additionally, its compact form factor (10% smaller than the A41300) simplifies installation in space-constrained areas, such as skid-mounted systems or densely packed control cabinets, without sacrificing performance.

For maintenance teams, the METSO A413015’s advanced diagnostics stand out. It not only detects valve stiction or spring degradation but also monitors ambient temperature and vibration levels, providing early warnings of potential issues that could affect performance. This data is accessible via both the control system and METSO’s mobile diagnostic app, enabling technicians to troubleshoot remotely and reduce on-site inspection time.

A413015

Application areas:

The METSO A413015 excels in industries where precision, compliance, and adaptability are non-negotiable. In pharmaceutical manufacturing, it regulates the flow of active pharmaceutical ingredients (APIs) during formulation, ensuring dosage accuracy and compliance with FDA 21 CFR Part 11 requirements for data integrity and traceability. Its ability to log position data with time stamps supports batch documentation, a critical need for regulatory audits.

In food and beverage processing, the METSO A413015 controls the flow of ingredients like flavorings or preservatives, where precise dosing directly impacts product taste and shelf life. Its hygienic design options (including stainless steel housing) make it suitable for clean-in-place (CIP) environments, preventing contamination risks.

In oil and gas production, particularly in offshore platforms, the METSO A413015 regulates the flow of hydrocarbons in wellhead control systems. Its compact size is ideal for the space-limited conditions of offshore rigs, while its ATEX certification ensures safe operation in explosive atmospheres. Here, its fast response time (0.3 seconds for 90% step change) is critical for preventing pressure surges that could damage equipment or compromise safety.

Related products:

METSO A41300 – Base model with standard features, suitable for general industrial applications.

METSO A413015-P – Hygienic variant with polished stainless steel housing for food/pharmaceutical use.

METSO A413020 – High-pressure model rated for valves operating up to 100 bar.

METSO A413015-W – Weatherproof version with IP66/67 rating for outdoor installations.

METSO A413015-COM – Add-on wireless module for remote monitoring via LoRaWAN or Bluetooth.

METSO A412015 – Lower-cost alternative with reduced diagnostic features for less critical loops.

METSO A414015 – Higher-channel model for multi-valve manifolds in complex process skids.

METSO A413015-CAL – Automated calibration tool for bulk configuration of multiple A413015 units.

Installation and maintenance:

fore installing the METSOA413015, verify that the valve’s stem travel (compatible with 0-150mm strokes) matches the application requirements—consult the valve datasheet to confirm stroke length compatibility. Check that the mounting surface is flat and free of debris, as uneven mounting can introduce calibration errors. For panel-mount installations, ensure the enclosure provides adequate ventilation, as ambient temperatures exceeding +85°C can degrade performance.

Confirm that the control system’s firmware supports the METSO A413015’s protocols; for Modbus integration, set the baud rate and parity to match the network configuration. If using the wireless module, check for potential signal interference from nearby equipment (e.g., motors, transformers) that could disrupt communication.

Ongoing maintenance for the METSO A413015 is streamlined by its self-monitoring capabilities. Weekly checks should include reviewing the status LED: a steady blue light indicates normal operation, while a blinking red light signals a critical fault requiring immediate attention. Monthly, inspect pneumatic connections for leaks using a soapy water solution, and clean the air filter to prevent particulate buildup that could clog internal valves.

Every six months, use METSO’s diagnostic software to run a performance validation test, which compares current calibration data to factory benchmarks. This test identifies subtle drift that manual checks might miss, ensuring the METSO A413015 maintains its ±0.25% accuracy. For systems in harsh environments, annually inspect the housing for corrosion or damage, and replace gaskets if signs of wear are present.