LIMELITE 2000 Industrial Lighting Control System

Description

The ABB LIMELITE 2000 functions as a comprehensive lighting management platform, integrating controllers, sensors, and software to create a cohesive system that adapts to facility needs. Positioned at the intersection of electrical infrastructure and building management systems, it connects to lighting fixtures via power distribution networks while communicating with sensors and user interfaces through industrial communication protocols.

The system’s architecture revolves around a central controller that processes inputs from occupancy sensors, daylight sensors, and user-defined schedules to adjust lighting levels dynamically. Unlike standalone lighting controls, the ABB LIMELITE 2000 offers seamless integration with building management systems (BMS) and industrial automation networks, allowing lighting to operate in harmony with other facility systems. It supports both wired and wireless connectivity options, making it suitable for retrofits and new installations alike. The ABB LIMELITE 2000 also features a user-friendly interface that enables operators to monitor lighting status, adjust settings, and generate energy reports—providing complete visibility and control over industrial lighting systems.

Main features and advantages:

Implementing the ABB LIMELITE 2000 delivers significant operational and financial benefits that extend beyond basic lighting control. Engineered for industrial durability, the system’s components withstand harsh conditions, including dust, vibration, and temperature fluctuations—ensuring reliable performance in demanding environments where standard commercial lighting controls would fail. Its intelligent automation capabilities reduce energy consumption by up to 40% by dimming lights in unoccupied areas and leveraging natural daylight, translating to substantial long-term cost savings.

The ABB LIMELITE 2000 enhances workplace safety by maintaining consistent, adjustable lighting levels tailored to specific tasks. In assembly areas, operators benefit from brighter lighting for detailed work, while storage zones use optimized levels to prevent glare and eye strain. The system’s centralized monitoring allows maintenance teams to quickly identify and address faulty fixtures, minimizing downtime and ensuring continuous compliance with safety standards. Additionally, its scalability enables facilities to expand lighting control incrementally, avoiding the need for costly overhauls as operations grow.

Application areas:

The ABB LIMELITE 2000 is widely deployed across industrial sectors where lighting plays a critical role in operations. In large manufacturing facilities, it manages lighting across production lines, warehouses, and maintenance areas, adjusting levels based on shift schedules and occupancy to balance safety and energy efficiency. Its ability to integrate with production systems allows lighting to automatically brighten when machinery starts or dim during breaks, optimizing resource usage without compromising visibility.

In logistics and distribution centers, the ABB LIMELITE 2000 ensures consistent lighting in high-rack storage areas and loading docks, where poor visibility can lead to accidents or inventory errors. The system’s motion sensors activate lighting only in occupied zones, reducing energy waste in vast, frequently unoccupied spaces. It is also used in process plants, where it controls lighting in hazardous areas (when paired with appropriate fixtures) and coordinates with emergency systems to provide clear evacuation paths during incidents—enhancing critical system safety and compliance.

Related products:

ABB LIMELITE 2000-CTRL – Advanced controller with expanded I/O for large-scale installations.

ABB LIMELITE-DALI – DALI-2 gateway module for integrating legacy lighting fixtures.

ABB LS100-OCC – Occupancy sensor with 360° coverage, ideal for large open areas.

ABB LS200-DAY – Daylight harvesting sensor for maximizing natural light utilization.

ABB LM-TOUCH – Wall-mounted touch panel for local control of LIMELITE 2000 zones.

ABB LIMELITE-WIFI – Wireless communication module for retrofit applications without Ethernet.

ABB LX500-DIM – Dimming module for LED fixtures, compatible with LIMELITE 2000 systems.

ABB LIMELITE-EM – Energy monitoring add-on for detailed consumption analytics.

Installation and maintenance:

Before installing the ABB LIMELITE 2000, conduct a facility lighting audit to map zones, identify critical areas, and determine sensor placement for optimal coverage. Verify compatibility with existing lighting fixtures, ensuring they support DALI-2 or analog dimming if automated control is required. Check that the electrical infrastructure can accommodate the system’s power requirements, and ensure Ethernet cabling (or wireless coverage) reaches all controller locations for network connectivity.

For ongoing maintenance, schedule quarterly reviews of energy consumption reports through the ABB LIMELITE 2000 software to identify optimization opportunities. Calibrate occupancy and daylight sensors semi-annually to account for changes in facility layout or seasonal light patterns. Inspect controller connections annually to ensure secure wiring, as loose connections can cause communication issues or inconsistent lighting. Use the system’s diagnostic tools to proactively identify failing components, replacing sensors or drivers before they impact lighting performance.

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