Kollmorgen 60WKS-CE24022PB high-torque synchronous servo motor
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Kollmorgen 60WKS-CE24022PB high-torque synchronous servo motor
The Kollmorgen 60WKS-CE24022PB is a high-torque synchronous servo motor. As part of Kollmorgen’s esteemed product lineup, it’s engineered to be a powerhouse in precision motion control applications. This brushless PMAC (Permanent Magnet AC) motor is designed to be a vital component in systems where space may be at a premium, yet high performance cannot be compromised. It’s not just a motor; it’s a core element that can transform the efficiency and accuracy of any automation system.
Model 60WKS-CE24022PB
Brand Kollmorgen
Type Brushless Servo Motor (PMAC)
Frame Size 240 mm
Continuous Torque 22 Nm
Peak Torque 66 Nm (300% overload)
Continuous Current 18.7 A
Peak Current 56.1 A
Rated Speed 4,000 rpm
Max Speed 8,000 rpm
Voltage Constant 48 V/krpm
Torque Constant 1.18 Nm/A
Back EMF 112 V (at 1,000 rpm)
Encoder Resolution 4,194,304 counts/revolution
Encoder Type 22-bit Multiturn Absolute (Hiperface DSL ®)
Housing Protection IP65
Rotor Inertia 0.037 kg·m²
The Kollmorgen 60WKS-CE24022PB is a high-torque synchronous servo motor. As part of Kollmorgen’s esteemed product lineup, it’s engineered to be a powerhouse in precision motion control applications. This brushless PMAC (Permanent Magnet AC) motor is designed to be a vital component in systems where space may be at a premium, yet high performance cannot be compromised. It’s not just a motor; it’s a core element that can transform the efficiency and accuracy of any automation system.
60WKS-CE24022PB
In the architecture of a control system, the Kollmorgen 60WKS-CE24022PB acts as the muscle, translating electrical signals into mechanical motion. It interfaces with servo drives, which send it the necessary commands to rotate at specific speeds and angles. For engineers, its value lies in its ability to provide a high level of control. Whether it’s a complex robotic system or a simple yet precise linear motion setup, this motor can be programmed to execute motions with extreme accuracy. It fits well into both standalone and networked control systems, allowing for seamless integration into larger industrial setups.
60WKS-CE24022PB
Main features and advantages:
One of the most remarkable features of the Kollmorgen60WKS-CE24022PB is its ultra-high torque density. Thanks to its neodymium magnet technology, it can deliver a continuous torque of 22 Nm within a compact 240 mm frame. This is a significant 35% higher than what comparable IEC motors can offer. This high torque density enables it to directly drive heavy loads without the need for gearboxes, reducing the complexity and potential points of failure in a system. The motor’s 22-bit encoder is another standout feature. It provides an astonishing 4,194,304 counts/revolution resolution, enabling micron-level positioning with a repeatability of ±15 arc-seconds. The Hiperface DSL® protocol it supports allows for single-cable connectivity with Kollmorgen AKD drives, simplifying the wiring and installation process.
The motor’s zero-cogging design is a boon for applications that require smooth motion at low speeds. By optimizing the slotless stator, it effectively eliminates detent torque, with a ripple of less than ±0.5%. This makes it ideal for applications like microscopy stages or wafer inspection, where even the slightest jerk in motion can be detrimental. The Kollmorgen 60WKS-CE24022PB is also built to last. Its hard-anodized aluminum housing can withstand washdown environments, while the double-sealed bearings are rated for 20,000 hours at 4,000 rpm. The stainless steel shaft further enhances its durability, resisting corrosion in chemical processing environments. Additionally, its thermal efficiency is top-notch. Patented cooling fins increase the surface area by 40%, allowing it to sustain its rated torque at 4,000 rpm without the need for external cooling. Embedded thermistors provide real-time winding temperature feedback, ensuring that the motor operates within safe temperature limits.
60WKS-CE24022PB
Technical specifications:
Model 60WKS-CE24022PB
Brand Kollmorgen
Type Brushless Servo Motor (PMAC)
Frame Size 240 mm
Continuous Torque 22 Nm
Peak Torque 66 Nm (300% overload)
Continuous Current 18.7 A
Peak Current 56.1 A
Rated Speed 4,000 rpm
Max Speed 8,000 rpm
Voltage Constant 48 V/krpm
Torque Constant 1.18 Nm/A
Back EMF 112 V (at 1,000 rpm)
Encoder Resolution 4,194,304 counts/revolution
Encoder Type 22-bit Multiturn Absolute (Hiperface DSL ®)
Housing Protection IP65
Rotor Inertia 0.037 kg·m²
In the intricate realm of industrial automation and robotics, precision and power are the keys to unlocking seamless operations. The Kollmorgen 60WKS-CE24022PB has emerged as a game-changer in various industries, offering a blend of high performance and reliability that engineers and integrators can rely on.
Consider a semiconductor manufacturing facility where the tiniest misalignment can lead to costly product defects. Here, the Kollmorgen 60WKS-CE24022PB plays a crucial role in driving robotic arms with utmost precision. Its ability to provide smooth and accurate motion is essential for tasks like wafer handling and microassembly. In the field of medical device manufacturing, where sterile and precise environments are non-negotiable, this product ensures that automated machinery can handle delicate components with the required finesse. It’s also a popular choice in the packaging industry, where high-speed and accurate product placement on conveyor belts is necessary to meet tight production schedules. In industrial automation setups, the Kollmorgen 60WKS-CE24022PB is often found powering equipment that demands high torque and precise control, such as CNC machines and automated guided vehicles (AGVs).
Related products:
Kollmorgen 60WKS-CE24012PB – A related model with a lower continuous torque of 12 Nm, suitable for applications where less power is required.
Kollmorgen AKD Drive – Specifically designed to work in tandem with the 60WKS-CE24022PB, providing seamless control and communication.
Kollmorgen S700 Servo Drive – Can also be integrated with the 60WKS-CE24022PB, offering flexibility in system design.
Installation and maintenance:
Before installing the Kollmorgen 60WKS-CE24022PB, it’s crucial to ensure that the mounting surface is flat and stable. The motor’s weight and the forces it generates during operation require a solid foundation. Check the available space around the installation area, as the motor’s dimensions need to be accommodated with enough clearance for proper ventilation. Also, make sure that the electrical supply meets the motor’s requirements. A stable 240 V power source with appropriate grounding is essential to prevent electrical malfunctions and ensure the motor’s safety.
For maintenance, regular visual inspections are recommended. Check for any signs of wear on the shaft, bearings, or housing. Lubricate the bearings as per the manufacturer’s guidelines to extend their lifespan. Monitor the motor’s temperature regularly, especially during high-load operations. The embedded thermistors can provide valuable data on the winding temperature. Periodically, check the encoder for any signs of damage or misalignment. If the motor is part of a networked system, use diagnostic software to check for communication errors between the motor and the drive. Firmware updates should be applied when available, as they often include performance improvements and bug fixes.
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