HONEYWELL FC-TSGAS-1624 high-performance gas monitoring and transmitter interface module
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HONEYWELL FC-TSGAS-1624 high-performance gas monitoring and transmitter interface module
The HONEYWELL FC-TSGAS-1624 is a high-performance gas monitoring and transmitter interface module, specifically designed as part of Honeywell’s Experion Process Knowledge System (PKS) to serve as a central hub for gas detection in distributed control systems (DCS). Its primary role is to interface with gas sensors—including toxic, flammable, and oxygen monitors—collect their output signals, process the data, and transmit it to the central safety controller. What distinguishes the HONEYWELL FC-TSGAS-1624 is its configuration of 16 input channels for gas sensor signals and 24 output channels for alarm activation and control actions, making it a comprehensive solution for large-scale gas monitoring networks. It integrates seamlessly with Honeywell’s Safety Manager and Experion PKS, as well as third-party safety systems via standard protocols, offering engineers and integrators flexibility in safety system design.
Model FC-TSGAS-1624
Brand Honeywell
Type Gas Monitoring & Transmitter Interface Module
Power Supply 24 V DC (18–30 V DC range), redundant inputs
Operating Temperature -40°C to 70°C (-40°F to 158°F)
Mounting DIN rail (35 mm) or panel mount
Dimensions 180 mm x 220 mm x 100 mm (W x H x D)
Weight 2.1 kg (4.63 lbs)
Input Channels 16 (4-20 mA, digital HART, MODBUS)
Output Channels 24 (relay, 4-20 mA, digital)
Supported Sensors Electrochemical, catalytic, infrared, PID
Response Time ≤100 ms for alarm activation
Certifications ATEX, IECEx, UL Class I Div 2, SIL 2 (IEC 61508)
Cooling Passive (conduction-based)
Environmental Rating IP66 (enclosure), NEMA 4X
The HONEYWELL FC-TSGAS-1624 is a high-performance gas monitoring and transmitter interface module, specifically designed as part of Honeywell’s Experion Process Knowledge System (PKS) to serve as a central hub for gas detection in distributed control systems (DCS). Its primary role is to interface with gas sensors—including toxic, flammable, and oxygen monitors—collect their output signals, process the data, and transmit it to the central safety controller. What distinguishes the HONEYWELL FC-TSGAS-1624 is its configuration of 16 input channels for gas sensor signals and 24 output channels for alarm activation and control actions, making it a comprehensive solution for large-scale gas monitoring networks. It integrates seamlessly with Honeywell’s Safety Manager and Experion PKS, as well as third-party safety systems via standard protocols, offering engineers and integrators flexibility in safety system design.
FC-TSGAS-1624
Whether deployed in new installations or as an upgrade to legacy gas monitoring setups, the HONEYWELL FC-TSGAS-1624 delivers the reliability and accuracy that industrial safety demands.
FC-TSGAS-1624
Main features and advantages:
A key strength of the HONEYWELL FC-TSGAS-1624 is its versatility in gas sensor compatibility. The module supports a wide range of gas detectors, including electrochemical, catalytic bead, infrared, and photoionization (PID) sensors, with 16 channels capable of accepting 4-20 mA or digital signals. This flexibility allows it to monitor various gases—from hydrogen sulfide (H₂S) and carbon monoxide (CO) to methane (CH₄) and oxygen (O₂)—without requiring multiple specialized modules. For safety actions, the HONEYWELL FC-TSGAS-1624’s 24 output channels can trigger alarms, shutdown valves, or ventilation systems, with configurable response times as fast as 100 milliseconds to minimize risk. Hardware-wise, the module features a rugged, explosion-proof design certified for hazardous areas (ATEX Zone 2), with a corrosion-resistant enclosure that withstands harsh industrial environments, including exposure to chemicals and high humidity.
Reliability is a cornerstone of the HONEYWELL FC-TSGAS-1624’s design. It includes advanced diagnostics that continuously monitor sensor health, cable integrity, and module performance, providing real-time alerts for faults such as sensor drift, open circuits, or signal loss. The module’s signal processing algorithms filter out noise and transient interference, ensuring that false alarms are minimized while genuine gas events are detected without delay. Its redundant power supply inputs (24 V DC) prevent single points of failure, ensuring uninterrupted operation even during power fluctuations. Like other Honeywell safety modules, the HONEYWELL FC-TSGAS-1624 supports hot-swapping, allowing for maintenance or replacement without disrupting the entire gas monitoring system—a critical feature in facilities where downtime for safety systems is not an option.
Technical specifications:
Model FC-TSGAS-1624
Brand Honeywell
Type Gas Monitoring & Transmitter Interface Module
Power Supply 24 V DC (18–30 V DC range), redundant inputs
Operating Temperature -40°C to 70°C (-40°F to 158°F)
Mounting DIN rail (35 mm) or panel mount
Dimensions 180 mm x 220 mm x 100 mm (W x H x D)
Weight 2.1 kg (4.63 lbs)
Input Channels 16 (4-20 mA, digital HART, MODBUS)
Output Channels 24 (relay, 4-20 mA, digital)
Supported Sensors Electrochemical, catalytic, infrared, PID
Response Time ≤100 ms for alarm activation
Certifications ATEX, IECEx, UL Class I Div 2, SIL 2 (IEC 61508)
Cooling Passive (conduction-based)
Environmental Rating IP66 (enclosure), NEMA 4X
Contact Us Phone:+86 16626708626 WeChat/WhatsApp:+86 16626708626 Email: 3772179818@qq.com
Application areas:
In industrial environments where gas detection is a matter of safety, compliance, and operational continuity, a specialized gas monitoring module is non-negotiable. Imagine a large chemical plant, where tracking the presence of toxic gases across 16 different processing zones can prevent catastrophic leaks. Or a natural gas processing facility, where monitoring 24 points for flammable vapor concentrations ensures compliance with strict safety regulations. These are the critical scenarios where the HONEYWELL FC-TSGAS-1624 proves its worth, serving as a vital safety component in industrial automation systems. Used in industrial automation setups ranging from oil refineries to wastewater treatment plants, the HONEYWELL FC-TSGAS-1624 is engineered to collect and process gas sensor data with precision, providing real-time insights that protect workers, equipment, and the environment. It’s particularly valuable in applications where multiple gas monitoring points are spread across large areas but require centralized control, such as in petrochemical complexes or power generation facilities. The HONEYWELLFC-TSGAS-1624 addresses the challenge of integrating diverse gas sensors into a unified safety system, ensuring rapid response times and reliable data for critical decision-making.
Related products:
HONEYWELL FC-SAFE-01 – Safety controller that integrates seamlessly with the HONEYWELL FC-TSGAS-1624 to manage emergency shutdown sequences.
HONEYWELL FC-ALM-24 – Alarm annunciator panel that pairs with the HONEYWELL FC-TSGAS-1624 for visual and audible alerts of gas events.
HONEYWELL FC-COMM-GAS – Communication gateway enabling the HONEYWELL FC-TSGAS-1624 to connect to cloud-based monitoring platforms.
HONEYWELL FC-ISO-GAS – Isolation module that provides galvanic isolation for the HONEYWELL FC-TSGAS-1624 in high-noise industrial environments.
HONEYWELL FC-CAL-GAS – Calibration interface tool designed for simplified sensor calibration when used with the HONEYWELL FC-TSGAS-1624.
HONEYWELL FC-PSU-GAS-24V – Redundant power supply unit optimized for the HONEYWELL FC-TSGAS-1624 and connected gas sensors.
HONEYWELL FC-EXT-8 – Expansion module that adds 8 additional input channels to the HONEYWELL FC-TSGAS-1624 for larger monitoring networks.
HONEYWELL FC-DIAG-GAS – Advanced diagnostic module that enhances the HONEYWELL FC-TSGAS-1624’s predictive maintenance capabilities.
Installation and maintenance:
Before installing the HONEYWELL FC-TSGAS-1624, ensure the mounting location is easily accessible for calibration and maintenance, while being protected from direct exposure to extreme temperatures or chemical sprays. Verify that the power supply is properly grounded and capable of delivering stable 24 V DC, as voltage fluctuations can affect sensor signal accuracy. When wiring the HONEYWELL FC-TSGAS-1624 to gas sensors, use shielded twisted-pair cables with the shield grounded at both ends to minimize electromagnetic interference—critical for maintaining the integrity of low-level sensor signals. Separate sensor wiring from high-voltage power cables by at least 300 mm to prevent cross-talk. Label all input and output connections clearly, including the type of gas being monitored at each input channel.
For maintenance, schedule quarterly calibration checks of the HONEYWELL FC-TSGAS-1624’s connected sensors using certified calibration gases, with verification of the module’s signal processing accuracy. Conduct monthly visual inspections to check for corrosion, loose connections, or damage to the enclosure—pay special attention to cable entry points to ensure the IP66 rating is maintained. Use Honeywell’s Experion PKS software to run diagnostic reports monthly, which can identify sensor drift, communication errors, or impending module issues. The HONEYWELL FC-TSGAS-1624 is designed to support online sensor replacement and calibration without powering down the module, minimizing downtime. With proper maintenance, the module is engineered to provide reliable service for 10+ years in harsh industrial environments.