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HONEYWELL FC-SDI-1624 high-density analog input module

The HONEYWELL FC-SDI-1624 is a high-density analog input module, specifically engineered as part of Honeywell’s Experion Process Knowledge System (PKS) to serve as a critical data acquisition component in distributed control systems (DCS). Its primary role is to collect, condition, and transmit analog signals from various field sensors to the central controller, acting as the bridge between physical process variables and digital control logic.

Model FC-SDI-1624
Brand Honeywell
Type 16-Channel Analog Input Module
Power Supply 24 V DC (18–30 V DC range)
Operating Temperature -40°C to 70°C (-40°F to 158°F)
Mounting DIN rail (35 mm)
Dimensions 120 mm x 160 mm x 80 mm (W x H x D)
Weight 0.75 kg (1.65 lbs)
Interfaces 1 x High-Speed Backplane Connector, 16 x Sensor Inputs
Certifications CE, UL, CSA, ATEX, IEC 61010-1
Cooling Passive (conduction-based)
Environmental Rating IP20 (when installed in enclosure)
Signal Types Supported 4-20 mA, 0-10 V, thermocouples (J, K, T, E, R, S, B), RTDs (PT100, PT1000)
Conversion Resolution 24 bits

Description

The HONEYWELL FC-SDI-1624 is a high-density analog input module, specifically engineered as part of Honeywell’s Experion Process Knowledge System (PKS) to serve as a critical data acquisition component in distributed control systems (DCS). Its primary role is to collect, condition, and transmit analog signals from various field sensors to the central controller, acting as the bridge between physical process variables and digital control logic.

FC-SDI-1624

FC-SDI-1624

What sets the HONEYWELL FC-SDI-1624 apart is its ability to handle 16 separate input channels, each capable of accepting a wide range of signal types, making it a versatile choice for systems with diverse sensing needs. It integrates seamlessly with Honeywell’s ControlFire and Safety Manager systems, as well as third-party DCS platforms through standard communication protocols, providing engineers and integrators with flexibility in system design. Whether deployed in a new facility or retrofitted into an existing setup, the HONEYWELL FC-SDI-1624 delivers consistent performance that industrial operators can rely on.

FC-SDI-1624

FC-SDI-1624

Main features and advantages:

A key strength of the HONEYWELL FC-SDI-1624 is its exceptional signal conditioning capabilities. Each of its 16 channels can be independently configured to accept different signal types—including 4-20 mA, 0-10 V, thermocouples (J, K, T, E, R, S, B), and RTDs (PT100, PT1000)—eliminating the need for multiple specialized modules. This flexibility allows the HONEYWELL FC-SDI-1624 to adapt to changing process requirements without hardware modifications, a significant advantage in dynamic industrial environments. Hardware-wise, the module features a rugged design with conformal coating on circuit boards, protecting against dust, moisture, and chemical exposure common in harsh industrial settings. Its compact form factor—just 120 mm in width—makes it ideal for control cabinets where space is at a premium, while its low power consumption (less than 10 W) reduces heat buildup in densely packed enclosures.
The HONEYWELL FC-SDI-1624 also stands out for its accuracy and reliability. It boasts a conversion resolution of 24 bits, ensuring that even the smallest signal variations—such as a 0.1°C temperature shift in a chemical reactor—are captured and transmitted. Built-in diagnostic features continuously monitor for open circuits, short circuits, and signal drift, alerting operators to potential sensor issues before they affect process control. The module supports hot-swapping, allowing for replacement during system operation without interrupting data collection from other channels—a critical feature in continuous process industries where downtime is costly. Compatibility with Honeywell’s Experion PKS software simplifies configuration and calibration, with tools that enable engineers to set up channel parameters and perform drift compensation remotely.
FC-SDI-1624

FC-SDI-1624

 

Technical specifications:
Model FC-SDI-1624
Brand Honeywell
Type 16-Channel Analog Input Module
Power Supply 24 V DC (18–30 V DC range)
Operating Temperature -40°C to 70°C (-40°F to 158°F)
Mounting DIN rail (35 mm)
Dimensions 120 mm x 160 mm x 80 mm (W x H x D)
Weight 0.75 kg (1.65 lbs)
Interfaces 1 x High-Speed Backplane Connector, 16 x Sensor Inputs
Certifications CE, UL, CSA, ATEX, IEC 61010-1
Cooling Passive (conduction-based)
Environmental Rating IP20 (when installed in enclosure)
Signal Types Supported 4-20 mA, 0-10 V, thermocouples (J, K, T, E, R, S, B), RTDs (PT100, PT1000)
Conversion Resolution 24 bits

 

 

 

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FC-SDI-1624

FC-SDI-1624

Application areas:

In industrial facilities where precise monitoring of multiple analog signals can make or break production efficiency, having a reliable input module is essential. Consider a large-scale food and beverage plant, where maintaining consistent temperatures across 12 different pasteurization units is critical to meeting safety standards. Or a pulp and paper mill, where tracking pressure variations in 16 separate digestion chambers ensures optimal chemical usage and fiber quality. These are the environments where the HONEYWELL FC-SDI-1624 excels, serving as a workhorse in industrial automation systems that demand accurate, real-time data collection. Used in industrial automation setups ranging from water treatment plants to metal processing facilities, the HONEYWELLFC-SDI-1624 is designed to handle the rigors of continuous operation, converting analog sensor signals into digital data that control systems can act on. It’s particularly valuable in applications where space is limited but the need for multiple input channels is high, such as in offshore oil platforms or compact chemical processing skids. The HONEYWELL FC-SDI-1624 addresses the challenge of integrating diverse sensor types—from thermocouples to pressure transducers—into a single, manageable system, simplifying both installation and troubleshooting.

FC-SDI-1624

FC-SDI-1624

 

Related products:

 

HONEYWELL FC-SDO-1624 – 16-channel analog output module that pairs with the HONEYWELL FC-SDI-1624 to provide control signals to actuators and valves.
HONEYWELL FC-DI-32 – 32-channel digital input module often used alongside the HONEYWELL FC-SDI-1624 for mixed signal monitoring systems.
HONEYWELL FC-PSU-24V-10A – Power supply unit optimized to deliver stable 24 V DC to the HONEYWELL FC-SDI-1624 and associated modules.
HONEYWELL FC-COMM-01 – Communication adapter that enables the HONEYWELL FC-SDI-1624 to interface with Ethernet/IP networks.
HONEYWELL FC-CAL-TOOL – Calibration kit specifically designed for periodic accuracy verification of the HONEYWELL FC-SDI-1624.
HONEYWELL FC-RTD-EXT – Extension module that adds 8 additional RTD inputs to the HONEYWELL FC-SDI-1624 for expanded temperature monitoring.
HONEYWELL FC-BP-02 – Backplane adapter allowing the HONEYWELL FC-SDI-1624 to integrate with legacy Honeywell DCS racks.
HONEYWELL FC-DIAG-03 – Diagnostic module that works with the HONEYWELL FC-SDI-1624 to provide advanced signal quality analysis and fault reporting.
Installation and maintenance:
Before installing the HONEYWELL FC-SDI-1624, ensure the mounting rail is properly grounded to minimize electrical noise, which can affect analog signal accuracy—this is especially critical in environments with nearby motor drives or welding equipment. Verify that the control cabinet has sufficient depth (at least 200 mm) to accommodate the module and connected wiring without strain on terminal connections. When routing sensor cables to the HONEYWELL FC-SDI-1624, separate analog signal wires from power cables by at least 150 mm to prevent interference; using shielded twisted-pair cables with the shield connected to the module’s ground terminal will further enhance signal integrity. It’s also advisable to label each channel at both the module and sensor ends to simplify troubleshooting.
For maintenance, schedule quarterly calibration checks using Honeywell’s recommended procedures to ensure the HONEYWELL FC-SDI-1624 maintains its ±0.05% accuracy rating. Conduct monthly visual inspections to check for loose terminal screws or signs of corrosion, particularly in humid environments. Use the Experion PKS software to run channel drift analysis reports semi-annually, which can identify channels requiring recalibration before they affect process control. The module’s design allows for in-place calibration without removal from the DIN rail, reducing maintenance downtime. With proper care, the HONEYWELL FC-SDI-1624 is engineered to provide reliable service for 10+ years in typical industrial operating conditions.
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