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Honeywell FC-SAI-1620M V1.4 Analog Input Module

The Honeywell FC-SAI-1620M V1.4 is a high-performance analog input module tailored for industrial automation systems. As an integral part of Honeywell’s FC series, it is designed to bridge the gap between analog field sensors and digital control systems, providing reliable and accurate signal conversion.

Model FC-SAI-1620M V1.4.
Brand Honeywell
Type Analog Input Module
Input Channels 16
Input Signal Types 4-20mA current, 0-10V voltage
Resolution 16 bits
Accuracy ±0.1% of full scale
Sampling Rate Up to 100 samples per second per channel
Operating Temperature -20°C to 70°C (-4°F to 158°F)
Storage Temperature -40°C to 85°C (-40°F to 185°F)
Humidity 5% to 95% non-condensing
Isolation Voltage 2500Vrms between channels and ground
Power Supply 24V DC ±10%
Power Consumption Max 5W
Dimensions 140mm (W) x 110mm (H) x 70mm (D)
Weight 500 grams
Communication Interface Modbus RTU/IP
Certifications CE, UL 508, CSA C22.2

Description

The Honeywell FC-SAI-1620M V1.4 is a high-performance analog input module tailored for industrial automation systems. As an integral part of Honeywell’s FC series, it is designed to bridge the gap between analog field sensors and digital control systems, providing reliable and accurate signal conversion.

FC-SAI-1620M V1.4.

FC-SAI-1620M V1.4.

What makes the Honeywell FC-SAI-1620M V1.4 stand out is its focus on delivering consistent performance in harsh industrial environments. It is built to handle the rigors of industrial settings, including exposure to electromagnetic interference, temperature variations, and mechanical vibrations. This durability ensures that it can operate reliably in a wide range of conditions, from hot and humid chemical plants to cold and dusty manufacturing facilities.
The module’s design emphasizes ease of integration. It can seamlessly connect with various control systems such as PLCs, DCSs, and industrial PCs, making it a versatile choice for both new installations and upgrades to existing systems. Its compatibility with different communication protocols allows for smooth data transmission, ensuring that the digital data it generates is readily usable by the control systems to make informed decisions.
FC-SAI-1620M V1.4.

FC-SAI-1620M V1.4.

Main features and advantages:

The Honeywell FC-SAI-1620M V1.4 comes with a host of features that make it a top choice for analog signal acquisition in industrial settings. One of its primary features is its high conversion accuracy. With a 16-bit resolution, it can detect even the smallest changes in analog signals, ensuring that the digital data it produces is a precise representation of the measured parameters. This level of accuracy is essential in applications such as pharmaceutical manufacturing, where even minor deviations in temperature or pressure can have a significant impact on product quality.
Another notable feature is its advanced filtering capability. The module is equipped with filters that effectively reduce noise and interference from the surrounding industrial environment. This is particularly important in facilities with a large number of electrical equipment, such as motors and transformers, which can generate electromagnetic fields that disrupt analog signals. By minimizing noise, the module ensures that the signals it processes are clean and stable, leading to more reliable control system operations.
Flexibility in input configuration is another key aspect of the Honeywell FC-SAI-1620M V1.4. It is equipped with 16 analog input channels, each of which can be individually set to accept either 4-20mA current signals or 0-10V voltage signals. This allows the module to interface with a wide variety of sensors, eliminating the need for multiple specialized modules and simplifying the overall system design.
The module’s rugged construction is designed to withstand harsh conditions. Its robust enclosure protects it from dust, moisture, and mechanical damage, ensuring a long service life. It can operate within a temperature range of -20°C to 70°C, making it suitable for use in extreme temperature environments.
The V1.4 version of the module includes several enhancements. It offers improved compatibility with different control systems, ensuring that it can integrate seamlessly with a broader range of industrial setups. The data transmission rate is also optimized, allowing for faster transfer of digital data to the control systems, enabling quicker response times to changes in the process parameters. Additionally, it has enhanced diagnostic features that provide real-time information about the module’s status, including channel performance and communication health, making troubleshooting and maintenance more efficient.
FC-SAI-1620M V1.4.

FC-SAI-1620M V1.4.

Technical specifications:
Model FC-SAI-1620M V1.4.
Brand Honeywell
Type Analog Input Module
Input Channels 16
Input Signal Types 4-20mA current, 0-10V voltage
Resolution 16 bits
Accuracy ±0.1% of full scale
Sampling Rate Up to 100 samples per second per channel
Operating Temperature -20°C to 70°C (-4°F to 158°F)
Storage Temperature -40°C to 85°C (-40°F to 185°F)
Humidity 5% to 95% non-condensing
Isolation Voltage 2500Vrms between channels and ground
Power Supply 24V DC ±10%
Power Consumption Max 5W
Dimensions 140mm (W) x 110mm (H) x 70mm (D)
Weight 500 grams
Communication Interface Modbus RTU/IP
Certifications CE, UL 508, CSA C22.2

 

 

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FC-SAI-1620M V1.4.

FC-SAI-1620M V1.4.

 

Application areas:

In the realm of industrial process control, where precise analog signal handling is the cornerstone of efficient and safe operations, the Honeywell FC-SAI-1620M V1.4 holds a significant position. Its applications span across multiple critical industries, each relying on its ability to accurately convert and process analog signals.
In large-scale chemical processing facilities, the Honeywell FC-SAI-1620M V1.4 is a key player. It takes in analog signals from pressure transducers, flow meters, and chemical concentration sensors placed throughout the plant. These signals, which represent crucial parameters like reactor pressure, chemical flow rates, and solution concentrations, are converted into digital data by the module. This digital data is then fed into the plant’s distributed control system (DCS), enabling operators to closely monitor the chemical reactions. For example, in the production of fertilizers, maintaining the correct pressure and chemical flow in the reaction vessels is vital. The module ensures that even the slightest changes in these parameters are captured accurately, allowing the DCS to make real-time adjustments to valves and pumps, thus preventing over-pressurization or incorrect chemical mixing that could lead to product defects or safety hazards.
The oil and gas industry also benefits greatly from the Honeywell FC-SAI-1620M V1.4 During oil extraction, downhole sensors send analog signals related to temperature, pressure, and oil flow rates. The module efficiently converts these signals, providing the control center with accurate data. This allows engineers to optimize the extraction process, determine the best time to adjust pumping rates, and detect any anomalies that might indicate equipment issues or potential leaks. In refineries, it handles signals from various sensors monitoring distillation column temperatures and pressure levels, ensuring that the refining processes are carried out within the required parameters to produce high-quality petroleum products.
Water treatment plants rely on the Honeywell FC-SAI-1620M V1.4 to ensure the quality of treated water. It processes analog signals from sensors measuring pH levels, turbidity, and the concentration of contaminants in the water. By converting these signals into digital data, the module enables the plant’s control system to adjust the dosage of chemicals used in the treatment process. For instance, if the pH level of the water deviates from the optimal range, the control system, using data from the module, can increase or decrease the amount of pH-adjusting chemicals added, ensuring that the water meets safety standards before being distributed.
Related products:
Honeywell FC-SAO-820M – This analog output module is a perfect companion to the Honeywell FC-SAI-1620M V1.4. It provides 8 analog output channels, capable of generating 4-20mA current signals or 0-10V voltage signals, making it ideal for controlling actuators, valves, and other devices that require analog control signals. Together, they form a complete analog signal handling solution.
Honeywell FC-PWR-24D – A dedicated 24V DC power supply module designed to work with the Honeywell FC-SAI-1620M V1.4. It delivers stable power, ensuring the module operates consistently even in unstable power environments. It also includes overvoltage and overcurrent protection to safeguard the module from electrical damage.
Honeywell FC-CAB-ANA – A set of high-quality shielded cables specifically designed for connecting the Honeywell FC-SAI-1620M V1.4 to field sensors. The shielding effectively reduces electromagnetic interference, ensuring accurate signal transmission. The cables come with compatible connectors for easy and secure installation.
Honeywell FC-TERM-ANA – A termination block kit for the Honeywell FC-SAI-1620M V1.4. It simplifies the connection of multiple sensors to the module, with clearly labeled terminals for easy identification and wiring. The kit also includes surge protection components to protect the module and sensors from voltage spikes.
Honeywell FC-CFG-ANA – Configuration software that allows users to set up and parameterize the Honeywell FC-SAI-1620M V1.4. It features a user-friendly interface for configuring input types, filtering options, sampling rates, and communication settings, making the setup process quick and easy.
Honeywell FC-DIAG-ANA – Diagnostic software that works with the Honeywell FC-SAI-1620M V1.4 to monitor the module’s performance. It provides real-time data on channel status, signal levels, and communication errors, and generates alerts when issues are detected, enabling proactive maintenance.
Honeywell FC-EXT-ANA – An expansion module that can be used to increase the number of analog input channels of the Honeywell FC-SAI-1620M V1.4. It can be easily connected to the main module, providing scalability for applications that require more input channels.
Honeywell FC-CAL-ANA – A calibration kit used to calibrate the Honeywell FC-SAI-1620M V1.4 to maintain its measurement accuracy. The kit includes precision instruments and detailed instructions, making calibration simple and reliable.
Installation and maintenance:

 

Before powering on the module, double-check all wiring connections to avoid short circuits or incorrect signal connections. Ensure the power supply voltage is within the specified range (24V DC ±10%). Once powered on, use the Honeywell FC-CFG-ANA configuration software to set up the module’s parameters according to the specific application requirements.
For maintenance, regularly inspect the module and its connections for signs of damage, corrosion, or loose wiring. Clean the module’s surface with a dry, soft cloth to remove dust and debris. Periodically check the module’s performance using the Honeywell FC-DIAG-ANA diagnostic software to ensure all channels are functioning properly and measured values are accurate.
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