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Honeywell CC-TUIO31 multi-function input/output module

The Honeywell CC-TUIO31 is a multi – function input/output module engineered for seamless integration with Honeywell’s advanced control systems, including the Experion Process Knowledge System (PKS) and TDC 3000. As a key component in these systems, it serves as a bridge between the field devices and the central control system. It has the capability to receive a variety of input signals, such as digital on/off signals from proximity sensors and analog signals from pressure transducers. At the same time, it can generate output signals to drive relays, solenoid valves, and other control elements.

Model CC-TUIO31
Brand Honeywell
Type Multi – function Input/Output Module
Power Supply 24 V DC or 110 – 230 V AC (selectable)
Operating Temperature – 20°C to 80°C (- 4°F to 176°F)
Mounting DIN – rail or panel – mounted
Dimensions 120 mm (W) x 80 mm (H) x 100 mm (D)
Weight 400 grams
Interfaces 8 digital input channels, 8 digital output channels; 4 analog input channels, 4 analog output channels; RS – 485, Ethernet
Certifications UL, CSA, CE, ATEX (Zone 2)
Cooling Natural convection
Environmental Rating IP30 (when properly installed)
Input Signal Types Digital: 24 V DC, 110 – 230 V AC; Analog: 4 – 20 mA, 0 – 10 V
Output Signal Types Digital: Relay output, transistor output; Analog: 4 – 20 mA, 0 – 10 V

Description

The Honeywell CC-TUIO31 is a multi – function input/output module engineered for seamless integration with Honeywell’s advanced control systems, including the Experion Process Knowledge System (PKS) and TDC 3000. As a key component in these systems, it serves as a bridge between the field devices and the central control system. It has the capability to receive a variety of input signals, such as digital on/off signals from proximity sensors and analog signals from pressure transducers. At the same time, it can generate output signals to drive relays, solenoid valves, and other control elements.

CC-TUIO31

CC-TUIO31

One of the standout features of the Honeywell CC-TUIO31 is its flexibility. It can be configured to handle different signal types without the need for extensive hardware modifications. This makes it suitable for both new installations and retrofitting into existing systems. System integrators and control engineers appreciate its ease of use, as it simplifies the often – complex task of system configuration. It supports hot – swapping, which means that modules can be replaced without shutting down the entire control system, minimizing downtime during maintenance.

CC-TUIO31

CC-TUIO31

Main features and advantages:

The Honeywell CC-TUIO31 is built to withstand the rigors of industrial environments. It features a rugged enclosure that protects against dust, moisture, and electromagnetic interference. The module can operate reliably in a wide temperature range, from – 20°C to 80°C, making it suitable for use in harsh industrial settings, such as outdoor oil and gas pipelines or hot and humid tropical manufacturing plants.
In terms of performance, the Honeywell CC-TUIO31 offers high – speed data processing. It can quickly convert and transmit input signals to the control system and respond rapidly to control commands, ensuring real – time process control. The module also has built – in diagnostic capabilities that continuously monitor its own health and the integrity of the connected field devices. This allows for early detection of potential problems, enabling proactive maintenance and reducing the risk of unplanned outages.
CC-TUIO31

CC-TUIO31

Technical specifications:
Model CC-TUIO31
Brand Honeywell
Type Multi – function Input/Output Module
Power Supply 24 V DC or 110 – 230 V AC (selectable)
Operating Temperature – 20°C to 80°C (- 4°F to 176°F)
Mounting DIN – rail or panel – mounted
Dimensions 120 mm (W) x 80 mm (H) x 100 mm (D)
Weight 400 grams
Interfaces 8 digital input channels, 8 digital output channels; 4 analog input channels, 4 analog output channels; RS – 485, Ethernet
Certifications UL, CSA, CE, ATEX (Zone 2)
Cooling Natural convection
Environmental Rating IP30 (when properly installed)
Input Signal Types Digital: 24 V DC, 110 – 230 V AC; Analog: 4 – 20 mA, 0 – 10 V
Output Signal Types Digital: Relay output, transistor output; Analog: 4 – 20 mA, 0 – 10 V

 

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CC-TUIO31

CC-TUIO31

Application areas:

In the intricate landscape of industrial control systems, where the need for reliable and efficient data handling is paramount, the Honeywell CC-TUIO31 emerges as a significant player. This unit is designed to address the complex requirements of various industries, ensuring seamless operations and enhanced productivity.
In manufacturing plants, especially those involved in high – precision production processes like electronics manufacturing, the Honeywell CC-TUIO31 plays a crucial role. It interfaces with a wide range of sensors and actuators, precisely controlling temperature, humidity, and pressure within the production environment. For example, in semiconductor fabrication, maintaining tight environmental controls is essential for chip quality. The CC-TUIO31 receives input from environmental sensors and then outputs control signals to adjust HVAC systems, cleanroom equipment, and process machinery, guaranteeing that the manufacturing process remains within the narrow tolerances required for producing defect – free chips.
Food and beverage industries also benefit immensely from the Honeywell CC-TUIO31. In large – scale food processing facilities, it manages critical processes such as pasteurization, fermentation, and packaging. It can accurately control the speed of conveyor belts, the temperature of cooking vats, and the filling levels of bottles. By ensuring consistent process control, it helps maintain product quality, reduces waste, and meets strict food safety regulations.
Related products:
Honeywell CC – TUIO11 – A more basic version with fewer input/output channels, suitable for smaller – scale applications where cost – effectiveness is a priority.
Honeywell CC – TUIO51 – A high – end model with additional features such as redundant power supplies and advanced diagnostic capabilities, designed for mission – critical applications.
Honeywell CC – TDI16 – A digital input – only module that can be used in conjunction with the Honeywell CC – TUIO31 to expand the digital input capacity of the control system.
Honeywell CC – TAO4 – An analog output – only module that can be paired with the Honeywell CC – TUIO31 to increase the analog output capabilities, especially useful for applications that require precise control of multiple analog – actuated devices.
Honeywell CC – PS24 – A dedicated power supply module that provides stable 24 V DC power for the Honeywell CC – TUIO31 and other compatible modules.
Honeywell CC – COM01 – A communication module that extends the connectivity of the Honeywell CC – TUIO31 by enabling it to communicate with third – party devices via protocols like Modbus RTU or Profibus DP.
Honeywell TC – CON01 – A connection terminal block kit specifically designed for the Honeywell CC – TUIO31, simplifying the wiring process and ensuring secure connections.
Honeywell 51404437 – 100 – A calibration and diagnostic tool used to test and adjust the performance of the Honeywell CC – TUIO31 during installation and maintenance.
Installation and maintenance:
Before installing the Honeywell CC-TUIO31, ensure that the power to the control system is switched off. Verify that the mounting location is clean, dry, and free from vibrations. If using a DIN – rail mount, make sure the rail is securely installed and of the appropriate size. Check the wiring connections carefully, ensuring that all cables are properly terminated and labeled. When connecting to power, double – check the voltage settings to match the requirements of the module.
For maintenance, it is recommended to perform a visual inspection of the module and its connections every month. Look for signs of overheating, such as discoloration or melting of plastic parts, and check for loose wires or corroded terminals. Quarterly, use the Honeywell 51404437 – 100 calibration and diagnostic tool to test the accuracy of the input/output signals. If any deviations are detected, follow the calibration procedures provided in the user manual. Update the module’s firmware regularly, preferably during planned system shutdowns, to take advantage of performance improvements and bug fixes.
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