Honeywell CC-TAON01 high-precision analog output module

Description

Honeywell CC-TAON01 is a high-precision analog output module designed specifically for thermal control applications in Honeywell’s industrial automation ecosystem. As an expert ® Or a part of the PlantScape control system, which serves as a critical bridge between the digital command center and analog field equipment such as control valves, variable frequency drives (VFDs), or temperature controllers.

CC-TAON01

Unlike general I/O modules, CC-TAON01 is designed specifically for temperature centric workflows. It supports standard analog output signals (such as 4-20 mA, 0-10 VDC) and uses advanced linearization algorithms to compensate for thermal drift of sensors or actuators. Engineers and integrators value its plug and play compatibility with Honeywell configuration software, which simplifies the debugging process and reduces the risk of programming errors.

In the system architecture, this module is located in the I/O rack and directly connected to the controller through a high-speed backplane. Its function is to convert the PID (proportional integral derivative) control output of PLC or DCS into analog signals that drive physical devices, ensuring closed-loop temperature control. For retrofitting legacy systems, its backward compatibility with older Honeywell platforms such as TDC 3000 makes it a flexible upgrade path that does not require a comprehensive overhaul of existing infrastructure.

CC-TAON01

Main features and advantages:
Accurate signal conditioning
CC-TAON01 provides a 16 bit resolution analog output that enables ultra fine control (such as 0.025% step variation), which is crucial for processes that require sub degree temperature accuracy. Its built-in diagnostic function continuously monitors signal integrity and marks faults such as open circuits or out of limit values to prevent erroneous control actions.

Thermal stability and reliability
This module has a wide operating temperature range of -40 ° C to+70 ° C, which can maintain performance in extreme industrial environments without degradation. Its isolation channel can reduce the common output crosstalk in high-density I/O systems, while the sturdy metal casing can prevent electromagnetic interference (EMI) from motors or transformers.

Flexible integration
This module supports hot swappable installation, allowing maintenance or replacement without shutting down the entire system, which is crucial for 24/7 continuous operation. It can be natively integrated with Honeywell’s Asset Management Solution (AMS) to provide real-time health data to support predictive maintenance, such as channel wear analysis or voltage drift trends.

Energy saving design
This module has low power consumption characteristics (usually<5W), which can reduce the heat generation inside the control cabinet and lower cooling costs. Its fail safe output mode (such as maintaining the final value and covering the safety status) ensures process continuity during system failures, complies with safety standards such as IEC 61508, and is suitable for SIL level applications.

CC-TAON01

Technical specifications:

Model CC-TAON01
Brand Honeywell
Type Analog Output Module (Focused on Temperature Control)
Power supply 24V DC ± 10%
Working temperature -40 ° C to+70 ° C
Installation method: Rack installation (19 inch standard)
Output channels: 8 isolated analog channels
Signal type 4-20 mA, 0-10 VDC
Resolution 16 bits (0.025% accuracy)
Communication Protocol Honeywell Universal I/O Bus
Certified CE, UL, CSA, ATEX (applicable to hazardous areas)
Environmental grade IP20 (indoor use), NEMA 12 compliant

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Application areas:
In the sterilization room of a pharmaceutical factory, even small temperature deviations can affect product integrity. CC-TAON01performs well in this scenario, as it can convert digital control signals from Honeywell automation systems into analog outputs, accurately adjust steam valves or heating elements, and control the set temperature within a very small range.
In chemical reactors, exothermic reactions require real-time cooling regulation. The module’s fast response and high-resolution signal processing can prevent overheating and ensure process stability.

For power generation facilities, CC-TAON01plays a critical role in managing turbine inlet temperature or boiler feedwater heaters, optimizing energy efficiency while strictly adhering to operational limitations. Its robust design – able to withstand vibration, electromagnetic interference, and temperature fluctuations – makes it highly suitable for harsh environments such as steel mills or refineries, where traditional simulation modules may not function properly. By seamlessly integrating with Honeywell’s distributed control system (DCS), CC-TAON01 can reduce downtime, minimize manual adjustments, and improve overall process reliability.

Related products:
Honeywell CC-TAIN01- Matching temperature sensor analog input module (such as RTD, thermocouple) to form a complete temperature control loop.
Honeywell CC-PDIL01- Digital Input Module, used to integrate binary signals (such as limit switches, pump status) with thermal control workflows.
Honeywell CC-PDOB01- Digital Output Module, used to drive relays or solenoid valves in parallel with analog temperature control.
Honeywell CC-PCMM01- Communication module, supports MODBUS or OPC UA connection, enables remote temperature data recording.
Honeywell CC-PWRM01- Redundant power module ensures stable voltage supply during transient events.
Honeywell CC-TAOH01- High power output variant, suitable for heavy-duty actuators such as large steam valves, compatible with the same control software.

Installation and maintenance:
Precautions before installation:
Wiring strategy: Separate the analog output cable from the high-voltage power line to reduce EMI. For long-distance wiring (>100 meters), use shielded twisted pair (STP) cables.
Grounding: Ensure that the module casing is grounded to a dedicated grounding point and not shared with motor drivers or other noisy devices to prevent signal distortion.
Configuration: Preloading the latest firmware through Honeywell’s Quick Builder software and verifying channel mapping based on process P&ID to avoid control loop mismatches.
Maintenance Guide:
Regular inspection: Conduct monthly loop checks using AMS and verify output accuracy by calibrating reference sources (such as precision current loop simulators).
Environmental monitoring: Check the dust accumulation in the ventilation ducts every quarter, as overheating can reduce the performance of the DAC (digital to analog converter) over time.
Firmware update: Schedule updates annually to utilize improved linearization algorithms or security patches to ensure compatibility with evolving control system software.

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