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Honeywell CC-TAIX51 Analog Input Module

The Honeywell CC-TAIX51 is a high – performance analog input module meticulously designed for seamless integration with Honeywell’s state – of – the – art Experion Process Knowledge System (PKS). As a fundamental building block of the Experion architecture, it serves as the crucial link between the field – level sensors and the overarching DCS. It has the ability to receive raw analog signals from a diverse range of sources, including thermocouples, resistance temperature detectors (RTDs), and 4 – 20 mA current loop transmitters, and then convert them into digital values that can be processed by the system’s controllers.

Model CC-TAIX51
Brand Honeywell
Type Analog Input Module
Power Supply 24 V DC (from system backplane)
Operating Temperature – 10°C to 70°C (14°F to 158°F)
Mounting Backplane – mounted in Control Processor Chassis
Dimensions 160 mm (W) x 110 mm (H) x 240 mm (D)
Weight 600 grams
Interfaces 16 analog input channels; ControlNet/Ethernet/IP
Certifications UL, CSA, ATEX, IECEx, CE
Cooling Convection cooling (no fan)
Environmental Rating NEMA 12 (when installed in enclosed chassis)
Input Types Supported Thermocouples, RTDs, 4 – 20 mA, 0 – 10 V
Conversion Resolution 18 – bit

Description

The Honeywell CC-TAIX51 is a high – performance analog input module meticulously designed for seamless integration with Honeywell’s state – of – the – art Experion Process Knowledge System (PKS). As a fundamental building block of the Experion architecture, it serves as the crucial link between the field – level sensors and the overarching DCS. It has the ability to receive raw analog signals from a diverse range of sources, including thermocouples, resistance temperature detectors (RTDs), and 4 – 20 mA current loop transmitters, and then convert them into digital values that can be processed by the system’s controllers.

CC-TAIX51

CC-TAIX51

What sets the Honeywell CC-TAIX51 apart from run – of – the – mill input modules is its unwavering commitment to meeting the exacting standards of the process industries. It fits snugly into Honeywell’s TDC 3000 and Experion PKS systems, leveraging the power of ControlNet or Ethernet/IP networks to enable lightning – fast, real – time data transmission. For system integrators and control engineers, its value proposition is multi – fold. It simplifies the often – complex task of signal management by handling multiple input types without the need for time – consuming and error – prone hardware reconfiguration. This not only reduces the initial setup time but also significantly minimizes the risk of configuration errors that could potentially disrupt operations. Whether it’s being deployed in a brand – new installation or replacing an existing module in an older Honeywell system, the Honeywell CC-TAIX51 ensures that analog data flows smoothly and accurately, forming the bedrock of informed decision – making in process control.

CC-TAIX51

CC-TAIX51

Main features and advantages:

The Honeywell CC-TAIX51 is a paragon of precision and resilience, qualities that are absolutely essential in the unforgiving world of industrial processes. Its 18 – bit analog – to – digital conversion offers an astonishing measurement accuracy of within ±0.05% of full scale. This level of precision is nothing short of critical in applications such as the production of high – purity pharmaceuticals, where even the slightest deviation in process variables can have a profound impact on product quality and efficacy.
Constructed with durability in mind, the Honeywell CC-TAIX51 features a rugged, corrosion – resistant metal housing that can withstand the harshest of industrial environments. It operates flawlessly in temperatures ranging from – 10°C to 70°C, shrugging off the effects of vibration and electrical noise that would spell trouble for less robust modules. This resilience directly translates into reduced replacement costs and lower maintenance requirements, even in environments characterized by high humidity or frequent temperature swings.
Compatibility is another feather in the Honeywell CC-TAIX51‘s cap. It supports an extensive range of analog input types, including a wide variety of thermocouple types (such as J, K, T, E, R, S, and B), RTDs (like Pt100 and Ni100), and 4 – 20 mA current loops. This versatility eliminates the need for multiple, specialized input modules, streamlining the overall system design. It also integrates seamlessly with other Honeywell components, such as the CC – PAIX02 power supply module and the CC – TDIL02 digital input module, enabling scalable and flexible system configurations. To top it all off, the module is equipped with advanced self – diagnostic features that can detect signal drift or module faults in real – time. This allows operators to take proactive maintenance measures before these issues have a chance to impact process performance.
CC-TAIX51

CC-TAIX51

Technical specifications:
Model CC-TAIX51
Brand Honeywell
Type Analog Input Module
Power Supply 24 V DC (from system backplane)
Operating Temperature – 10°C to 70°C (14°F to 158°F)
Mounting Backplane – mounted in Control Processor Chassis
Dimensions 160 mm (W) x 110 mm (H) x 240 mm (D)
Weight 600 grams
Interfaces 16 analog input channels; ControlNet/Ethernet/IP
Certifications UL, CSA, ATEX, IECEx, CE
Cooling Convection cooling (no fan)
Environmental Rating NEMA 12 (when installed in enclosed chassis)
Input Types Supported Thermocouples, RTDs, 4 – 20 mA, 0 – 10 V
Conversion Resolution 18 – bit

 

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CC-TAIX51

CC-TAIX51

Application areas:

In the complex web of industrial automation and process control, where the seamless flow of accurate data is the lifeblood of efficient operations, the Honeywell CC-TAIX51 steps onto the stage as a game – changing analog input module. This remarkable device has carved out its niche in a multitude of industries, each with its own set of challenges and demands.
In the oil and gas sector, refineries are constantly juggling the delicate balance of optimizing production while maintaining safety. The Honeywell CC-TAIX51 plays a pivotal role here, as it takes in a wide array of analog signals from pressure gauges, flow meters, and temperature sensors spread across the vast network of pipelines and processing units. These signals are then precisely converted into digital data that can be readily understood and acted upon by the plant’s distributed control system (DCS). This ensures that every aspect of the refining process, from the distillation of crude oil to the storage and transportation of refined products, operates within the narrow bands of optimal parameters.
Chemical plants, on the other hand, deal with highly volatile and often hazardous substances. The Honeywell CC-TAIX51 becomes an indispensable asset in such environments, as it accurately monitors critical parameters like pH levels, chemical concentrations, and reaction temperatures. By providing real – time, reliable data, it helps prevent potentially dangerous deviations that could lead to accidents or environmental disasters. In power generation facilities, whether they rely on coal, natural gas, or renewable sources like solar or wind, the module is responsible for regulating crucial processes such as boiler feedwater flow and steam pressure. This ensures the stable and efficient operation of turbines, maximizing power output while minimizing downtime.
CC-TAIX51

CC-TAIX51

Related products:

Honeywell CC – TAIX31 – A more compact analog input module with 8 channels, suitable for smaller – scale applications where space is at a premium and fewer sensor connections are required.
Honeywell CC – TAOX51 – The analog output counterpart to the Honeywell CC – TAIX51, responsible for converting digital signals from the DCS into analog outputs that can be used to control valves, actuators, and other process – control devices.
Honeywell CC – TDIL02 – A digital input module that pairs perfectly with the Honeywell CC – TAIX51 to handle on/off signals from a variety of sources, such as limit switches, pushbuttons, and relays.
Honeywell CC – PAIX02 – A dedicated power supply module designed to provide a stable and reliable 24 V DC power source to the Honeywell CC – TAIX51 and other backplane – mounted components.
Honeywell CC – RLX02 – A redundancy module that offers seamless failover capabilities for the Honeywell CC – TAIX51 in safety – critical systems, ensuring uninterrupted operation even in the event of a module failure.
Honeywell CC – Link02 – A communication module that expands the Honeywell CC – TAIX51‘s connectivity options by enabling it to communicate with third – party devices via protocols such as Modbus or Profibus.
Honeywell TC – IAH081 – A terminal block assembly specifically designed to simplify the wiring connections for the Honeywell CC – TAIX51 in field installations, reducing installation time and minimizing the risk of wiring errors.
Honeywell 51404435 – 100 – A high – precision calibration tool used to verify and adjust the Honeywell CC – TAIX51‘s measurement accuracy during routine maintenance, ensuring that the module continues to deliver accurate data over its lifespan.
CC-TAIX51

CC-TAIX51

 

Installation and maintenance:

Before installing the Honeywell CC-TAIX51, it is of utmost importance to ensure that the control processor chassis is completely powered down, and all safety interlocks are engaged. This is a crucial step in preventing any potential electrical hazards that could endanger the installation team. Thoroughly inspect the backplane connectors to ensure they are clean and free of any debris. Even the smallest particle of dust or dirt can cause intermittent signal loss, leading to unreliable data transmission. Additionally, make sure that the chassis has sufficient cooling capacity. Although the Honeywell CC-TAIX51 relies on convection cooling, the ambient temperature inside the cabinet should not exceed 70°C, especially when multiple modules are installed in close proximity.
For maintenance, it is recommended to schedule quarterly calibration checks using Honeywell’s recommended calibration tools. This will help ensure that the module’s measurement accuracy remains within the tight ±0.05% of full scale tolerance. Regularly inspect the wiring terminals every two months for signs of corrosion, which can be particularly problematic in high – humidity environments. If any corrosion is detected, take immediate steps to clean and retighten the connections to prevent signal degradation. Utilize the Experion PKS diagnostics suite on a monthly basis to monitor the health of each input channel. Pay close attention to any recurring drift alerts, as these could be an indication of a failing sensor or an internal module issue. Firmware updates should be applied during planned system shutdowns, as they often contain important bug fixes, performance enhancements, and compatibility improvements for newer sensor types.
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