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Honeywell CC-TAIN11 analog input module

The Honeywell CC-TAIN11 is an analog input module designed as a key component of Honeywell’s Experion Process Knowledge System (PKS), one of the industry’s leading distributed control platforms. Functionally, it serves as the critical link between field sensors and the system’s control processors, specializing in converting raw analog signals (like 4-20mA current or 0-10V voltage) into digital data that the PKS can analyze and act upon.

Model CC-TAIN11
Brand Honeywell
Type Analog Input Module
Power Supply 24V DC ±10%
Operating Temperature -40°C to 70°C (-40°F to 158°F)
Mounting 19-inch rack mount (3U height)
Dimensions 160mm (W) x 130mm (H) x 220mm (D)
Weight 1.2kg (2.65 lbs)
Interfaces 16 differential analog inputs (4-20mA, 0-10V, thermocouple, RTD)
Certifications IEC 61010-1, ATEX Zone 2, UL 61010, CE
Cooling Forced air via rack-mounted fans
Environmental Rating IP20 (front panel), NEMA 1 when installed in enclosure

Description

The Honeywell CC-TAIN11 is an analog input module designed as a key component of Honeywell’s Experion Process Knowledge System (PKS), one of the industry’s leading distributed control platforms. Functionally, it serves as the critical link between field sensors and the system’s control processors, specializing in converting raw analog signals (like 4-20mA current or 0-10V voltage) into digital data that the PKS can analyze and act upon.

CC-TAIN11

CC-TAIN11

In control system architecture, the Honeywell CC-TAIN11 resides in the I/O subsystem, typically mounted in a rack alongside other interface modules. It acts as the “ears” of the system, capturing continuous process variables from sensors measuring temperature, pressure, level, or flow. What makes it valuable for engineers is its ability to handle multiple signal types without requiring hardware reconfiguration—saving time during setup and allowing for flexible system modifications. Integrators appreciate its plug-and-play compatibility with Honeywell’s C300 controllers and Series 8 I/O racks, reducing integration complexity in both new installations and retrofits of legacy systems.

CC-TAIN11

CC-TAIN11

Main features and advantages:

The Honeywell CC-TAIN11 distinguishes itself with exceptional signal conditioning capabilities that minimize noise interference—a common challenge in industrial environments. Its advanced filtering algorithms can distinguish between legitimate process variations and electrical noise from nearby machinery, ensuring measurement accuracy within ±0.1% of full scale. This precision is particularly valuable in pharmaceutical manufacturing, where strict regulatory requirements demand traceable, reliable data for batch documentation.
Hardware-wise, the Honeywell CC-TAIN11features a compact, rugged design built to withstand the rigors of industrial settings. Its metal housing provides EMI/RFI shielding, while conformal coating on circuit boards protects against moisture and chemical exposure—critical in food processing facilities using washdown procedures. The module supports hot-swap functionality, allowing for replacement during system operation without disrupting other I/O modules in the rack—a major advantage for facilities aiming to minimize unplanned downtime.
Compatibility is another strength: the Honeywell CC-TAIN11integrates seamlessly with both Honeywell’s own Experion PKS and third-party SCADA systems via OPC UA protocols. It can handle up to 16 differential analog inputs, each configurable through software to accept various signal types, eliminating the need for external signal converters. Field data confirms the module’s long-term reliability, with a mean time between failures (MTBF) exceeding 150,000 hours—translating to over 17 years of continuous operation under typical conditions.
CC-TAIN11

CC-TAIN11

Technical specifications:
Model CC-TAIN11
Brand Honeywell
Type Analog Input Module
Power Supply 24V DC ±10%
Operating Temperature -40°C to 70°C (-40°F to 158°F)
Mounting 19-inch rack mount (3U height)
Dimensions 160mm (W) x 130mm (H) x 220mm (D)
Weight 1.2kg (2.65 lbs)
Interfaces 16 differential analog inputs (4-20mA, 0-10V, thermocouple, RTD)
Certifications IEC 61010-1, ATEX Zone 2, UL 61010, CE
Cooling Forced air via rack-mounted fans
Environmental Rating IP20 (front panel), NEMA 1 when installed in enclosure

 

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CC-TAIN11

CC-TAIN11

 

Application areas:

In the high-pressure environments of chemical processing plants, where even the smallest data transmission delay can lead to hazardous pressure fluctuations, the Honeywell CC-TAIN11 stands as a critical communication bridge. Imagine a facility producing specialty polymers, where precise control of reaction temperatures and catalyst flow rates determines product quality. Here, the Honeywell CC-TAIN11 connects dozens of thermocouples, flow meters, and control valves to the central DCS, ensuring that readings from the reactor core reach operators in milliseconds. This instant data flow allows for immediate adjustments when viscosity or pH levels drift from optimal ranges, preventing batch failures that could cost tens of thousands of dollars. ​
Similarly, in automotive assembly plants, where robotic welding arms must synchronize with conveyor systems to maintain production Rhythm, the Honeywell CC-TAIN11 excels at translating analog position signals from linear encoders into digital commands that keep the line moving. When a sensor detects a misaligned chassis, the module rapidly communicates the deviation to the main controller, triggering an automatic slowdown before a collision occurs. Used in industrial automation across sectors from food and beverage to pulp and paper, the Honeywell CC-TAIN11has become indispensable in systems where reliable signal conversion directly impacts safety, efficiency, and bottom-line performance. Its ability to thrive in electrically noisy environments—common near large motors or high-voltage equipment—makes it a preferred choice for integrators designing robust control architectures.

 

Related products:

CC-TAID11 – Digital input counterpart, works with the Honeywell CC-TAIN11 to provide mixed-signal monitoring in the same rack.
CC-TAON11 – Analog output module that pairs with the Honeywell CC-TAIN11, allowing the system to send control signals back to field actuators.
CC-TDIL11 – Thermocouple interface module that enhances the Honeywell CC-TAIN11’s temperature measurement capabilities with cold junction compensation.
CC-RIN11 – Redundancy module that ensures uninterrupted operation if the primary Honeywell CC-TAIN11 experiences a fault.
CC-ILM11 – Interface link module that connects the Honeywell CC-TAIN11 to remote I/O racks in distributed installations.
CC-PWR11 – Power supply module specifically rated to support the Honeywell CC-TAIN11 and up to 7 adjacent modules in a standard rack.
CC-CAL11 – Calibration module that simplifies periodic verification of the Honeywell CC-TAIN11’s measurement accuracy.
CC-COMM11 – Communication expander that adds Ethernet/IP capability to the Honeywell CC-TAIN11 for integration with plant-wide networks.
Installation and maintenance:
Before installing the Honeywell CC-TAIN11, verify that the mounting rack has sufficient backplane power capacity—each module draws approximately 2.5W under full load. Ensure a minimum of 30mm clearance between the top of the module and any rack components above to maintain proper airflow, as restricted ventilation can increase internal temperatures by up to 15°C. Check that the rack is properly grounded to less than 5 ohms, as higher resistance can compromise the module’s noise rejection capabilities. For systems with multiple Honeywell CC-TAIN11 modules, arrange them in the rack to separate high-voltage signal inputs from low-level sensors, minimizing cross-talk.
Maintenance of the Honeywell CC-TAIN11 should include monthly visual inspections of the front-panel status LEDs—steady green indicates normal operation, while a flashing amber light signals a diagnostic alert that requires software investigation. Perform accuracy checks every 12 months using a calibrated signal generator, comparing the module’s reported values against known inputs. When updating firmware, always use Honeywell’s Control Builder software to avoid compatibility issues, and ensure the system is in manual mode during the 3-minute update process. The module’s self-diagnostic log stores the last 50 fault events, accessible via the PKS historian, which helps identify intermittent issues like loose terminal connections or transient power fluctuations.

 

 

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