Honeywell CC-PDIS01 Digital Input Module

The Honeywell CC-PDIS01 functions as a dedicated interface for digital signals, converting on/off states from field devices (such as proximity sensors, relays, and pushbuttons) into digital data that controllers can process. It connects to Honeywell’s control systems via the ControlNet backplane, integrating seamlessly with platforms like Experion PKS to deliver timely status updates. What sets the Honeywell CC-PDIS01 apart is its high-speed signal processing, capable of detecting state changes in milliseconds—essential for applications requiring rapid response, such as emergency shutdown systems. The module features built-in optical isolation, which protects sensitive control circuitry from voltage spikes and ground loops, a common issue in industrial environments with multiple interconnected devices. This isolation ensures that electrical disturbances in field wiring don’t propagate to the control system, maintaining overall system stability.

Model Number CC-PDIS01
Brand Honeywell
TypeDigital Input Module
Input Voltage24V DC (sinking/sourcing)
Operating Temp Range-40°C to 70°C (-40°F to 158°F)
Mounting StyleRack-mounted (19-inch standard)
Dimensions115mm x 80mm x 205mm (L x W x H)
Weight0.65kg (1.43 lbs)
Interface/BusControlNet
ComplianceCE, RoHS, UL 508, ATEX
Supported ProtocolsHART, Modbus RTU (via gateway)
Typical Power Draw2.2W

Description

The Honeywell CC-PDIS01 functions as a dedicated interface for digital signals, converting on/off states from field devices (such as proximity sensors, relays, and pushbuttons) into digital data that controllers can process. It connects to Honeywell’s control systems via the ControlNet backplane, integrating seamlessly with platforms like Experion PKS to deliver timely status updates. What sets the Honeywell CC-PDIS01 apart is its high-speed signal processing, capable of detecting state changes in milliseconds—essential for applications requiring rapid response, such as emergency shutdown systems. The module features built-in optical isolation, which protects sensitive control circuitry from voltage spikes and ground loops, a common issue in industrial environments with multiple interconnected devices. This isolation ensures that electrical disturbances in field wiring don’t propagate to the control system, maintaining overall system stability.

CC-PDIS01

CC-PDIS01

Technical specifications:
Model Number CC-PDIS01
Brand Honeywell
TypeDigital Input Module
Input Voltage24V DC (sinking/sourcing)
Operating Temp Range-40°C to 70°C (-40°F to 158°F)
Mounting StyleRack-mounted (19-inch standard)
Dimensions115mm x 80mm x 205mm (L x W x H)
Weight0.65kg (1.43 lbs)
Interface/BusControlNet
ComplianceCE, RoHS, UL 508, ATEX
Supported ProtocolsHART, Modbus RTU (via gateway)
Typical Power Draw2.2W

 

 

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CC-PDIS01

CC-PDIS01

Main features and advantages:

Choosing the Honeywell CC-PDIS01 delivers tangible operational advantages rooted in reliability and efficiency. Its rugged construction—featuring a corrosion-resistant housing and reinforced terminals—withstands vibration, humidity, and extreme temperatures, ensuring a service life of up to 10 years in harsh environments. This durability reduces replacement cycles, lowering long-term maintenance costs compared to less robust modules. The Honeywell CC-PDIS01’s pre-configured compatibility with Honeywell control systems eliminates the need for complex programming during setup, cutting commissioning time by up to 25%. This plug-and-play integration minimizes the risk of configuration errors, a common source of post-installation issues in industrial settings.
In operation, the module’s optical isolation prevents signal degradation, ensuring that even in electrically noisy environments (such as near large motors or transformers), digital states are detected accurately. This reliability translates to more consistent system performance: in automotive assembly lines, for example, the Honeywell CC-PDIS01 ensures that robotic arm position sensors trigger precisely, reducing production errors. For maintenance teams, the module’s diagnostic capabilities—including LED status indicators and HART-accessible fault codes—simplify troubleshooting, allowing quick identification of issues like open circuits or shorted inputs. This reduces downtime by cutting the time spent diagnosing wiring or device problems.
CC-PDIS01

CC-PDIS01

Application areas:

The Honeywell CC-PDIS01 excels in applications requiring precise monitoring of discrete events across diverse industries. In oil and gas refineries, it tracks valve open/close positions in pipeline systems, ensuring that flow control sequences execute correctly to prevent overpressurization. In water treatment plants, it monitors pump statuses and filter clog indicators, triggering alarms when equipment deviates from normal operation to prevent service interruptions. In pharmaceutical manufacturing, the module oversees door interlocks and equipment safety guards, ensuring compliance with regulatory requirements by verifying that critical safety protocols are followed. Across these use cases, the Honeywell CC-PDIS01 thrives in environments demanding 24/7 operation, reliably capturing signals even amid dust, moisture, and voltage fluctuations that would compromise lesser modules.

CC-PDIS01

CC-PDIS01

 

​Related products:
CC-PDOS01 – Digital output module, ideal for pairing with the CC-PDIS01 to create complete control loops, triggering actuators based on input signals.
CC-PAIX01 – Analog input module, complementary to the CC-PDIS01 in mixed-signal systems monitoring both discrete and continuous variables.
CC-PDIS02 – High-channel variant (32 inputs) for large-scale applications requiring more discrete signal monitoring points.
CC-PDIS51 – Explosion-proof version of the CC-PDIS01, certified for hazardous areas like chemical processing zones.
51304502-100 – Legacy digital input module, compatible with older TDC 3000 systems for phased upgrades.
CC-TCIN01 – Thermocouple input module, used alongside the CC-PDIS01 in systems requiring both temperature and discrete status monitoring.
CC-PCIH01 – Compact digital input module, suitable for space-constrained enclosures where the CC-PDIS01’s full feature set isn’t required.
CC-PDIS01

CC-PDIS01

 

Installation and maintenance:

Before installing the Honeywell CC-PDIS01, verify that the target I/O rack firmware is version 5.1 or higher using Honeywell’s compatibility tool—older versions may limit diagnostic functionality. Ensure the mounting location provides at least 40mm of clearance on all sides to facilitate airflow, as trapped heat can degrade performance over time. Inspect the ControlNet backplane for bent pins or corrosion, as poor connections can cause intermittent communication. When wiring, use twisted-pair cable for field connections to minimize electromagnetic interference, and ensure all terminations are tight to prevent signal loss. For DC-powered inputs, confirm that the power supply matches the module’s 24V rating and includes surge protection to shield against voltage spikes.
Ongoing maintenance for the Honeywell CC-PDIS01 is straightforward but critical. Weekly checks of the front-panel LEDs—solid green for normal operation, flashing red for faults—provide quick status verification. Quarterly inspections should include tightening terminal screws (vibration can loosen connections) and checking for signs of corrosion on input terminals. Annually, use Honeywell’s diagnostic software to run a signal integrity test, verifying that all input channels correctly detect on/off states. Avoid using abrasive cleaners on the module housing, as this can damage the corrosion-resistant coating. By following these steps, engineers can ensure the Honeywell CC-PDIS01 maintains peak performance throughout its operational life.
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