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Honeywell CC-PAIN01 Analog Input Module

The Honeywell CC-PAIN01 functions as a critical interface between field devices (such as pressure transmitters, temperature sensors, and flow meters) and higher-level control systems like Honeywell’s Experion PKS. It operates by converting analog signals (4-20 mA or 0-10 V) from these sensors into digital data, which is then transmitted via the ControlNet backplane to controllers for real-time processing. What distinguishes

Model NumberCC-PAIN01
Brand Honeywell
TypeAnalog Input Module
Input Voltage24V DC (±10%)
Operating Temp Range-40°C to 70°C (-40°F to 158°F)
Mounting StyleRack-mounted (19-inch standard)
Dimensions120mm x 80mm x 210mm (L x W x H)
Weight0.75kg (1.65 lbs)
Interface/BusControlNet
ComplianceCE, RoHS, UL 508, ATEX
Supported ProtocolsHART, Modbus RTU (via gateway)
Typical Power Draw2.8W

Description

The Honeywell CC-PAIN01 functions as a critical interface between field devices (such as pressure transmitters, temperature sensors, and flow meters) and higher-level control systems like Honeywell’s Experion PKS. It operates by converting analog signals (4-20 mA or 0-10 V) from these sensors into digital data, which is then transmitted via the ControlNet backplane to controllers for real-time processing. What distinguishes

CC-PAIN01

CC-PAIN01

the Honeywell CC-PAIN01 is its advanced signal conditioning circuitry, which filters out high-frequency noise and compensates for temperature-induced drift—ensuring that even weak signals from distant sensors remain accurate. The module supports HART communication, enabling bidirectional data exchange that allows engineers to calibrate connected sensors remotely without interrupting operations. Designed for modular integration, the Honeywell CC-PAIN01 fits into standard Honeywell I/O racks, simplifying retrofits in existing systems and reducing the need for custom mounting solutions. Its built-in diagnostic LEDs provide at-a-glance status updates, alerting maintenance teams to issues like overvoltage conditions or communication failures before they escalate into system-wide problems.

CC-PAIN01

CC-PAIN01

Technical specifications:
Model NumberCC-PAIN01
Brand Honeywell
TypeAnalog Input Module
Input Voltage24V DC (±10%)
Operating Temp Range-40°C to 70°C (-40°F to 158°F)
Mounting StyleRack-mounted (19-inch standard)
Dimensions120mm x 80mm x 210mm (L x W x H)
Weight0.75kg (1.65 lbs)
Interface/BusControlNet
ComplianceCE, RoHS, UL 508, ATEX
Supported ProtocolsHART, Modbus RTU (via gateway)
Typical Power Draw2.8W

 

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CC-PAIN01

CC-PAIN01

Main features and advantages:

Choosing the Honeywell CC-PAIN01 delivers tangible operational benefits that extend beyond basic signal conversion. Its ruggedized design—with conformal coating and reinforced connectors—resists corrosion, vibration, and moisture, ensuring a service life of up to 10 years in harsh environments. This durability translates to lower replacement costs and reduced maintenance downtime compared to non-industrial-grade modules. The module’s preconfigured compatibility with Honeywell control systems eliminates the need for extensive programming during setup, cutting commissioning time by up to 30% and minimizing the risk of configuration errors.
In daily operation, the Honeywell CC-PAIN01 maintains ±0.1% accuracy across its input range, even as ambient temperatures fluctuate. This precision enables tighter process control, reducing product variability in manufacturing and ensuring compliance with regulatory standards in industries like pharmaceuticals and food processing. By stabilizing sensor data, the module also reduces the load on controllers, allowing them to focus on complex decision-making rather than compensating for signal noise.
CC-PAIN01

CC-PAIN01

Application areas:

The Honeywell CC-PAIN01 excels in applications where reliable analog data is mission-critical. In oil and gas refineries, it monitors pressure and temperature in distillation columns, providing the precise readings needed to prevent overpressurization and ensure product purity. In water treatment plants, it converts signals from pH and turbidity sensors, enabling automated adjustments that maintain water quality while minimizing chemical usage. In automotive manufacturing, the module supports robotic assembly lines by tracking hydraulic pressure and motor temperature, ensuring equipment operates within safe parameters to avoid costly breakdowns. Across all these use cases, the Honeywell CC-PAIN01 thrives in environments requiring 24/7 operation, withstanding exposure to dust, humidity, and voltage spikes that would degrade lesser modules.

CC-PAIN01

CC-PAIN01

 

Related products:

CC-PAON01 – Analog output module for controlling valves and actuators, paired with the CC-PAIN01 for closed-loop control.
CC-PCIN01 – Digital input module, ideal for combining with the CC-PAIN01 in mixed-signal systems monitoring both analog and discrete sensors.
CC-PDIN01 – Digital output module, enabling the CC-PAIN01 to trigger alarms or shutdowns based on analog input thresholds.
CC-PAIN02 – High-channel variant (16 inputs) for large-scale applications requiring more sensor connections.
CC-PAIN51 – Isolated analog input module for systems with extreme electrical noise, such as near high-voltage equipment.
51304389-100 – Legacy analog input module, compatible with older Honeywell TDC 3000 systems for phased upgrades.
CC-TCIN01 – Thermocouple input module, designed to work alongside the CC-PAIN01 in high-temperature measurement applications.
Installation and maintenance:
Before installing the Honeywell CC-PAIN01, verify that the target I/O rack firmware is version 5.2 or higher to ensure full compatibility—check Honeywell’s firmware compatibility tool for updates. Confirm the mounting rack has at least 50mm of clearance above and below the module to facilitate airflow, as restricted cooling can reduce operational lifespan. Inspect ControlNet connectors for signs of oxidation, which can cause intermittent communication; clean with a dry cloth if necessary. During wiring, use twisted-pair shielded cables for analog inputs, grounding the shield at both ends to maximize noise rejection.
For ongoing maintenance, review the module’s status LEDs weekly: a solid green light indicates normal operation, while a flashing amber light signals a minor fault (e.g., low input signal). Perform a visual inspection of connectors quarterly to ensure they remain seated firmly, as vibration can loosen connections over time. Calibrate the module annually using Honeywell’s calibration software to maintain accuracy, though its drift compensation feature typically keeps readings within tolerance for longer intervals in stable environments.
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