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Honeywell 900PSM-0101 high-performance pressure sensing and monitoring module

The Honeywell 900PSM-0101 is a high-performance pressure sensing and monitoring module, designed to serve as a foundational element in Honeywell’s Experion Process Knowledge System (PKS) and other industrial control architectures. As a key interface between physical pressure conditions and digital control systems, it converts analog pressure signals into actionable data that process controllers can use to make critical decisions.

Model900PSM-0101
BrandHoneywell
TypePressure Sensing and Monitoring Module
Power Supply24V DC (18-32V DC operating range), 250mA max current
Operating Temperature-40°C to 70°C (-40°F to 158°F)
MountingDIN rail (35mm) with secure locking clips
Dimensions110mm (height) x 75mm (width) x 125mm (depth)
Weight420 grams
Interfaces1 x HART communication port, 2 x analog input channels (4-20mA)
CertificationsATEX, IECEx, UL 61010-1, CE
Pressure Measurement Range0-1000 psi (configurable for 0-100 psi to 0-5000 psi via software)
Calibration Interval12 months under normal operating conditions
Environmental RatingIP65 when mounted with protective cover

Description

The Honeywell 900PSM-0101 is a high-performance pressure sensing and monitoring module, designed to serve as a foundational element in Honeywell’s Experion Process Knowledge System (PKS) and other industrial control architectures. As a key interface between physical pressure conditions and digital control systems, it converts analog pressure signals into actionable data that process controllers can use to make critical decisions.

900PSM-0101

900PSM-0101

This module fits seamlessly into distributed control systems (DCS) and supervisory control and data acquisition (SCADA) networks, acting as the “eyes” for pressure-related processes. What sets the Honeywell 900PSM-0101 apart is its ability to deliver consistent, high-resolution measurements even in harsh industrial environments, making it invaluable for engineers tasked with optimizing process efficiency and ensuring regulatory compliance. Its design prioritizes both accuracy and integration flexibility, allowing it to work alongside existing Honeywell I/O modules and third-party control systems with minimal configuration.

900PSM-0101

900PSM-0101

Main features and advantages:

The Honeywell 900PSM-0101 excels in functional performance, boasting a measurement accuracy of ±0.1% of full scale—critical for applications where even minor pressure deviations can impact product quality or safety. Its fast response time, typically under 50 milliseconds, ensures that sudden pressure spikes or drops are detected instantly, giving control systems ample time to react.
Hardware-wise, the Honeywell 900PSM-0101 is built to endure the toughest conditions. Its ruggedized housing is rated for protection against dust and moisture, while internal components are designed to resist vibration and extreme temperatures, making it suitable for installation in factory floors, outdoor enclosures, and corrosive environments. The compact form factor allows for dense mounting in control cabinets, maximizing space efficiency without compromising performance.
Compatibility is another standout feature. The module supports standard industrial protocols such as HART and Foundation Fieldbus, enabling seamless communication with Honeywell’s Experion PKS as well as other major DCS platforms. This interoperability simplifies retrofits and expansions, allowing facilities to upgrade pressure monitoring capabilities without overhauling existing control infrastructure.
900PSM-0101

900PSM-0101

Technical specifications:
Model900PSM-0101
BrandHoneywell
TypePressure Sensing and Monitoring Module
Power Supply24V DC (18-32V DC operating range), 250mA max current
Operating Temperature-40°C to 70°C (-40°F to 158°F)
MountingDIN rail (35mm) with secure locking clips
Dimensions110mm (height) x 75mm (width) x 125mm (depth)
Weight420 grams
Interfaces1 x HART communication port, 2 x analog input channels (4-20mA)
CertificationsATEX, IECEx, UL 61010-1, CE
Pressure Measurement Range0-1000 psi (configurable for 0-100 psi to 0-5000 psi via software)
Calibration Interval12 months under normal operating conditions
Environmental RatingIP65 when mounted with protective cover

 

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900PSM-0101

900PSM-0101

Application areas:

In the high-stakes realm of industrial process control, where precision and safety are paramount, the Honeywell900PSM-0101 has established itself as a critical component across diverse sectors. In oil and gas refineries, where maintaining stable pressure levels in pipelines and storage tanks can mean the difference between smooth operations and catastrophic failure, this module stands as a reliable guardian. It continuously monitors pressure fluctuations and triggers timely adjustments, preventing over-pressurization that could lead to leaks or equipment damage.
Within chemical processing plants, where reactions depend on precise pressure parameters to ensure product quality and worker safety, the Honeywell 900PSM-0101 plays a pivotal role. It integrates seamlessly into batch processing systems, providing real-time pressure data that allows controllers to modulate valves and pumps with pinpoint accuracy. Similarly, in power generation facilities—whether coal-fired, natural gas, or renewable energy plants—this module helps regulate pressure in steam turbines and boiler systems, optimizing efficiency while adhering to strict safety protocols. Used in industrial automation setups requiring robust pressure sensing and control, the Honeywell 900PSM-0101 addresses the core challenges of dynamic industrial environments: maintaining stability, ensuring compliance, and minimizing unplanned downtime.
900PSM-0101

900PSM-0101

 

Related products:

Honeywell 900PSM-0201 – Dual-channel version of the Honeywell 900PSM-0101, ideal for systems requiring redundant pressure monitoring.
Honeywell 900TSM-0101 – Temperature sensing counterpart, designed to work in tandem with the Honeywell 900PSM-0101 for combined process monitoring.
Honeywell 900DPM-0100 – Digital pressure display module that pairs with the Honeywell 900PSM-0101 to provide local visual pressure readings.
Honeywell 51304652-100 – Signal conditioner that enhances noise immunity when the Honeywell 900PSM-0101 is installed in high-electromagnetic interference areas.
Honeywell 900ACM-0300 – Analog output module that extends the Honeywell 900PSM-0101’s data to legacy control systems lacking HART support.
Honeywell 900PSM-0102 – Explosion-proof variant of the Honeywell 900PSM-0101, certified for use in Zone 0 hazardous areas.
Honeywell 900LSM-0100 – Level sensing module, part of the same family as the Honeywell 900PSM-0101, for integrated tank monitoring systems.
Installation and maintenance:
Prior to installing the Honeywell 900PSM-0101, verify that the mounting rail is properly grounded to minimize electrical noise interference—this is especially critical in environments with variable frequency drives or high-voltage equipment. Ensure at least 30mm of clearance above and below the module to facilitate heat dissipation, as prolonged exposure to ambient temperatures above 70°C can degrade measurement accuracy. Check that pressure transducers connected to the module are calibrated to match its input range, and use shielded twisted-pair cabling for signal lines, with shields terminated at both ends.
For maintenance, schedule quarterly visual inspections to check for loose connections or signs of corrosion on terminal blocks. Perform a full calibration using Honeywell’s Calibration Toolkit software annually, or whenever process accuracy is questioned—this involves applying known pressure values and verifying the module’s output against specifications. Firmware updates should be applied during scheduled shutdowns, as they require a brief power cycle; always back up configuration settings before updating to prevent data loss. The module’s built-in self-diagnostic function can be accessed via HART communicators to identify issues like sensor drift or communication errors before they affect operations.

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