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Honeywell 51304511-200 high-performance analog input module

The Honeywell 51304511-200 operates as a high – performance analog input module within the automation architecture, serving as a vital link between field – level analog devices and the central control system. It accepts multiple analog input signals—such as temperature, pressure, and flow measurements—from sensors and transducers, conditions them to filter out noise and interference, and converts them into digital data compatible with the control system’s backplane. This module seamlessly integrates with Honeywell’s TDC 3000 and Experion PKS control platforms, leveraging the system’s backplane infrastructure to ensure fast and accurate data transmission.

Model Number 51304511-200

Brand Honeywell
Type Analog Input Module
Input Voltage 12 – 24V DC
Operating Temp Range- 10°C to 60°C
Mounting StyleBackplane – Mounted
Dimensions155mm x 95mm x 75mm
Weight400g
Interface/BusTDC 3000 Backplane
ComplianceCE, UL, RoHS
Supported ProtocolsCompatible with TDC 3000 system protocols
Typical Power Draw4.5W

Description

The Honeywell 51304511-200 operates as a high – performance analog input module within the automation architecture, serving as a vital link between field – level analog devices and the central control system. It accepts multiple analog input signals—such as temperature, pressure, and flow measurements—from sensors and transducers, conditions them to filter out noise and interference, and converts them into digital data compatible with the control system’s backplane. This module seamlessly integrates with Honeywell’s TDC 3000 and Experion PKS control platforms, leveraging the system’s backplane infrastructure to ensure fast and accurate data transmission.

51304511-200

51304511-200

A key feature of the Honeywell 51304511-200 is its high – resolution analog – to – digital conversion, which preserves the precision of raw sensor data, making it ideal for applications where minute changes in process variables must be detected. Additionally, it incorporates advanced isolation technology to protect against ground loops and voltage spikes, a common issue in industrial settings that can corrupt signal integrity.

 

51304511-200

51304511-200

 

Technical specifications:
Model Number 51304511-200

Brand Honeywell
Type Analog Input Module
Input Voltage 12 – 24V DC
Operating Temp Range- 10°C to 60°C
Mounting StyleBackplane – Mounted
Dimensions155mm x 95mm x 75mm
Weight400g
Interface/BusTDC 3000 Backplane
ComplianceCE, UL, RoHS
Supported ProtocolsCompatible with TDC 3000 system protocols
Typical Power Draw4.5W

 

 

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51304511-200

51304511-200

Main features and advantages:

Redundancy is a critical requirement in mission – critical industrial systems, and the Honeywell 51304511-200 is compatible with redundant backplane configurations. This ensures that in the event of a primary module failure, a backup unit can take over seamlessly, preventing data loss and maintaining uninterrupted operation. The module is equipped with built – in diagnostic tools that continuously monitor its performance, including input signal quality, conversion accuracy, and internal component health. These diagnostics provide real – time alerts through the control system interface, enabling engineers to address potential issues before they affect process stability. Its design is optimized for easy integration into existing control systems, with a form factor that fits standard backplane slots, reducing the complexity of upgrades or replacements.

Choosing the Honeywell 51304511-200 delivers tangible benefits in real – world industrial operations. Its high – precision analog – to – digital conversion ensures that process variables are measured with exceptional accuracy, leading to tighter control loops and improved product quality. In manufacturing environments, this translates to reduced waste and consistent output. The module’s robust noise filtering capabilities minimize the impact of electrical interference, ensuring that even weak analog signals from distant sensors are processed reliably—critical in large – scale facilities like chemical plants or refineries. Engineers will appreciate its long – term reliability, as the Honeywell 51304511-200 is engineered to withstand harsh industrial conditions, reducing maintenance cycles and lowering total ownership costs. Its seamless integration with Honeywell’s control platforms also reduces engineering overhead during system design and commissioning.

51304511-200

51304511-200

 

Application areas:

The Honeywell 51304511-200 finds widespread application across industries where precise analog signal processing is essential. In the oil and gas sector, it is used to monitor pressure and flow rates in pipelines, ensuring safe and efficient transportation of hydrocarbons. In power generation facilities, the module processes temperature and vibration data from turbines and generators, providing critical insights for preventive maintenance and operational efficiency. In pharmaceutical manufacturing, where strict process control is mandated, the Honeywell 51304511-200 ensures accurate monitoring of parameters like pH levels and temperature in bioreactors, supporting compliance with regulatory standards. Its ability to perform reliably in these demanding environments—whether exposed to high humidity, corrosive fumes, or electrical noise—makes it a trusted component in critical systems.

 

Related products:

51304511 – 300 – Higher channel count version for systems requiring more analog inputs
51304511 – 100 – Lower resolution variant for less demanding applications
51304521 – 200 – Analog output module for converting digital control signals to analog outputs
51304511 – 250 – Enhanced isolation model for high – noise industrial environments
51304451 – 200 – Digital input module for complementary signal processing
51304511 – 201 – Compact version for space – constrained control cabinets
51304511 – 400 – High – speed analog input module for rapid data acquisition applications
Installation and maintenance:
Before installing the Honeywell 51304511-200, verify that the control system’s backplane firmware is updated to the latest version to ensure compatibility. Check the mounting slot on the backplane for debris or corrosion, as a secure connection is critical for signal integrity. Confirm that the power supply meets the module’s voltage requirements (12 – 24V DC) and is stable to prevent damage during startup. It is also advisable to review the system’s wiring diagrams to ensure proper grounding, which is essential for minimizing noise in analog signal paths.
For ongoing maintenance, regularly inspect the module’s status LEDs to monitor power, communication, and input signal health. These indicators provide quick visual cues to potential issues, such as a faulty sensor or loose wiring. Every six months, perform a calibration check using the control system’s diagnostic tools to ensure the module’s analog – to – digital conversion remains within specified tolerances. Inspect the backplane connector annually for signs of wear or oxidation, cleaning it gently with a dry cloth if necessary. Keeping the module’s firmware updated with the latest releases from Honeywell will also help maintain optimal performance over time.
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