HIMA F35 Safety Related Controller

Description

HIMA F35 is a safety related controller located at the core of safety critical industrial systems. It is carefully designed to seamlessly connect with various input and output devices, forming the foundation of any security oriented automation setup. This controller is designed to work within the framework of industrial control systems and is typically used in conjunction with programmable logic controllers (PLCs) and distributed control systems (DCS).

F35

It adopts redundant processing channels, usually a Triple Modular Redundancy (TMR) architecture. This means that there are three independent processing units continuously comparing their results. If one unit fails, the other two units can still maintain system operation to ensure high availability. HIMA F35 supports multiple communication protocols, such as PROFIBUS DP, PROFINET, and EtherNet/IP. This enables it to communicate with various on-site devices such as sensors and actuators, as well as higher-level control platforms. For example, it can receive signals (inputs) from temperature sensors in chemical reactors and send control signals (outputs) to valves to regulate the reaction process. It also has built-in diagnostic functions that can continuously monitor the health status of controllers and connected devices. This helps to detect faults early, reduce downtime and maintenance workload. This controller can be configured and programmed using HIMA’s user-friendly engineering tools, allowing engineers to customize its functionality according to specific application requirements.

F35

Technical specifications:
Model F35
Brand HIMA
Type safety related controllers
Input voltage 24 VDC (-15…+20%)
Working temperature range: 0 ° C to+60 ° C
Installation method designed for standard industrial installation
Dimensions: Width: 257mm, Height: 114mm, Depth: 97mm
Weight approximately 1.2 kilograms
Interface/Bus Ethernet (4 RJ-45 interfaces, 10Base – T/100Base – TX with integrated switch), Fieldbus (3 9-pin D-sub interfaces for pluggable fieldbus submodules, FB3 with RS485 for Modbus or COM user tasks)
Compliance SIL 3 certification, compliant with IEC 61508 and other relevant industry standards
Supported protocols include PROFIBUS DP, PROFINET, EtherNet/IP, Modbus
Typical power consumption maximum load: 9 A, idle: 0.5 A

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F35

Main features and advantages:
It is designed for high reliability, ensuring long-term performance even in the harshest industrial environments. Its SIL 3 certification proves that it has extremely high integrity when performing safety functions. This means that in safety critical applications such as the oil and gas industry, HIMA F35 can reliably prevent accidents and protect assets.

The redundant architecture of HIMA F35 significantly reduces the risk of system failure. In a continuous production manufacturing plant, any downtime can result in significant losses, and redundant processing channels ensure that even if components fail, the control system can continue to operate smoothly. The built-in diagnostic function also plays a key role in reducing maintenance workload. By providing early warning of potential issues, engineers can plan maintenance activities in advance and reduce unplanned downtime. In addition, the compatibility of the controller with multiple communication protocols and its ease of configuration reduce engineering costs. Engineers can quickly integrate it into existing systems and customize its functionality according to specific process requirements, saving time and resources.

F35

Application areas:
In the petrochemical industry, it is used for controlling and monitoring key processes in refineries. For example, it can manage the flow of highly flammable liquids, ensuring that pressure and temperature levels are always within safe ranges. In case of abnormal situations, it can quickly activate the emergency shutdown system to prevent explosions or leaks.

In the field of automobile manufacturing, HIMA F35is used to control automated production lines. It can ensure the safe operation of the robotic arm handling heavy vehicle components. By monitoring the position and movement of these robots in real-time, it can prevent collisions, protect equipment and workers. In the power generation industry, it is used to ensure the operation of turbines and generators in power plants. It can monitor parameters such as rotor speed, vibration level, and electrical output, and take corrective measures when necessary to prevent equipment damage and ensure stable power supply.

F35

Related products:
The more basic version in the HIMA F32-F3x series, suitable for applications with lower safety requirements and complexity. Compared to HIMA F35, it may have fewer input/output points and lower processing power.
HIMA F41- Provides higher processing power and more advanced features. For applications that require greater computing power or wider communication interfaces, it can be an upgrade option.
Siemens S7-1500F – a safety integrated PLC from Siemens. It has its own security features and is compatible with Siemens’ wide range of industrial products. For systems that have already invested heavily in Siemens technology, it may be seen as an alternative solution.
Rockwell Automation CompactLogix with Safety Features – Integrating safety features into the CompactLogix platform. For those who use Rockwell control systems and seek safety related control solutions, it can be a viable option.
ABB AC500-S Safety Type – A safety oriented controller from ABB. It provides security features and communication capabilities, which may be suitable for applications that prefer ABB product ecosystems.

Installation and maintenance:
Before installing HIMA F35, it is necessary to ensure that the power supply meets the specified voltage requirement of 24 VDC and allows for the specified tolerance. Check the compatibility of communication interfaces with existing on-site equipment and control systems. Ensure that the installation location has sufficient space and meets environmental requirements such as temperature and humidity. Update the firmware to the latest version using HIMA’s official tools to ensure optimal performance and access to the latest features and bug fixes.

During continuous maintenance, regularly check the status indicator lights on the controller. These indicator lights can indicate normal operation, faults, or communication issues. Check for signs of wear, loose connections, or damage to the connecting cables. Regularly use the built-in diagnostic function for diagnostic testing to detect any potential hardware or software issues. If a fault is detected, please refer to the detailed diagnostic report provided by the controller to identify and correct the problem. It is also recommended to regularly backup the configuration and program data of the controller to prevent data loss in the event of hardware failure.

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