GE IS220PDIOH1B 336A5026ADP6 High Performance Digital I/O Hub

Description

GE IS220PDIOH1B 336A5026ADP6 is a high-performance digital I/O hub that connects field devices (such as buttons, solenoid valves, and relays) with control systems (such as PLC, DCS). It can process up to 32 digital input signals (such as from sensors detecting the presence of components) and 32 digital output signals (such as triggering valve action), converting these signals into data that the control system can process with a response time of less than 1 millisecond to prevent delays in time critical operations.

IS220PDIOH1B 336A5026ADP6

This module is integrated into the automation system through a backplane interface and communicates with the host controller using protocols such as Modbus TCP. Its configurable channels allow each input to receive 24V DC or 120V AC signals, and each output can switch up to 2A of current without the need for an external signal converter. The built-in surge protection (up to 2kV) can prevent voltage spikes generated by inductive loads such as motors or solenoid valves.

IS220PDIOH1B 336A5026ADP6

Main features and advantages:
In terms of physical structure, IS220PDIOH1B 336A5026ADP6 is installed on the DIN rail of the control cabinet, with a compact design that maximizes space utilization. The status LED of each channel provides a visual display of the signal status, while the diagnostic register records faults (such as short circuits) in the control system for quick troubleshooting. Whether used for retrofitting old systems or integrating into new systems, it can serve as a reliable intermediary to ensure accurate transmission of digital signals between field devices and controllers.

Its anti EMI design ensures signal integrity of 99.99% in high noise environments, which is crucial for automotive factories where welding robots generate electrical interference. For example, in the car body workshop, accurately detecting the position of components through input signals can prevent misalignment during robot welding and reduce the scrap rate by up to 15%.

The configurable channels of this module reduce engineering costs. Engineers do not need to separately reserve modules for 24V DC sensors and 120V AC relays, and can program channels on site, reducing inventory costs by 30%. Its high channel density (64 I/O in total) also saves cabinet space, which is particularly important for space constrained food processing plants and other places.

In the long run, IS220PDIOH1B 336A5026ADP6 reduces downtime through predictive diagnostics. By issuing warnings before output transistor failures, maintenance teams can replace components during planned downtime, avoiding unplanned downtime with an average loss of $22000 per hour.

IS220PDIOH1B 336A5026ADP6

Technical specifications:
Model IS220PDIOH1B 336A5026ADP6
Brand General Electric
Type: Digital I/O Module
Input voltage 24V DC/120V AC (configurable for each channel)
Output current per channel up to 2A (total current up to 10A)
Working temperature range -40 ° C to+70 ° C
Installation method DIN rail (TS3)
Size 125mm x 100mm x 65mm
Weight 0.8kg
Interface/bus backplane (compatible with GE Speedtronic)
Compliance with CE, RoHS, UL 508, IEC 61000-6-2
Supported protocols Modbus TCP, Profibus DP
Typical power consumption 12W

Contact Us
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IS220PDIOH1B 336A5026ADP6

Application areas:
In pharmaceutical manufacturing, it controls door locks, disinfection pumps, and batch tracking sensors to ensure strict compliance with FDA regulations and verify that all process steps (such as valve closure) have been completed before continuing operations.

In metal processing, this module processes proximity sensor signals on the rolling mill and output commands from hydraulic fixtures. Its sturdy structure can withstand vibrations and temperature fluctuations during hot metal processing, ensuring precise synchronization between material feeding and roll speed.

In water treatment plants, it monitors the liquid level switch (input) and triggers the start/stop of the pump (output) based on the water tank level. The surge protection of this module is crucial as the water pump often generates voltage spikes that may interfere with less robust I/O modules.

IS220PDIOH1B 336A5026ADP6

Related products:
GE IS220PDIOH2B: A higher channel count (48 I/O) variant for larger scale systems.
GE IS210PDIOH1A: has 16 I/O channels and is compatible with older GE control systems.
GE 336A5026ADP5: Suitable for energy limited applications.
GE IS220UDIOH1B: Universal I/O module that combines digital and analog functions, suitable for mixed signal settings.
GE IC694DIO334: Compact digital I/O module suitable for GE 90-30 PLC, interoperable with IS220PDIOH1B in hybrid systems.

Installation and maintenance:
Before installing GE IS220PDIOH1B 336A5026ADP6, please confirm that the backplane is compatible with your control system (such as GE Mark VIe). Check if the power supply can provide 24V DC, 1A current for each module to avoid voltage drop. In areas with strong EMI, use shielded twisted pair cables for I/O connections and ground both ends.

During the configuration process, GE’s Proficy software is used to assign input/output roles to each channel, and a signal generator is used to test each channel to ensure its proper functioning. Clearly mark the channel as reconfiguration requires a system restart.

In terms of maintenance, check the LED status monthly: a constant green light indicates normal operation, while a flashing red light indicates channel failure. Check the fastening of the terminal block every six months to prevent signal loss caused by vibration. Use a multimeter annually to calibrate the output current limit, ensuring it remains within the rated value of 2A for each channel to avoid overheating.

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