GE IC200CPUE05 high-performance CPU module

Description

IC200CPUE05 Product Description:
GE IC200CPUE05 is a high-performance CPU module designed specifically for GE’s ControlLogix ® L1 series design. This series is a modular PLC platform that is highly trusted in the field of industrial automation due to its scalability and open architecture design. As the brain of the ControlLogix system, it executes ladder diagrams, structured text, and functional block diagrams (compliant with the IEC 61131-3 standard), while managing data exchange between I/O modules, communication cards, and external systems.

IC200CPUE05

Its key practicality lies in compatibility with GE’s Studio 5000 Logix Designer software, which simplifies programming, diagnostics, and firmware updates.IC200CPUE05 supports hot swappable redundancy when paired with mirrored CPUs, ensuring zero downtime during module replacement – which is crucial for continuous process industries. This module has 16 MB of user memory and a 300 MHz processor, capable of handling complex control strategies including PID loops, motion control, and batch sorting, suitable for a wide range of applications from simple machine control to factory wide automation systems.

For integrators, the compact size of this module (only [X] millimeters wide) optimizes cabinet space, while its DIN rail installation and plug and play connectivity simplify the retrofitting process. Its role as a bridge between legacy RS-232/485 devices and modern Ethernet networks makes it a universal choice for upgrading old systems without the need for comprehensive infrastructure upgrades.

IC200CPUE05

Main features and advantages:
Processing capability and memory
The 300 MHz RISC processor of IC200CPUE05 provides fast scanning time (as low as [X] milliseconds for [X] ladder steps), ensuring real-time response capability in high-speed applications such as packaging or robotics. Its 16 MB user memory (expandable via SD card) can store large programs, trend data, and recipes without the need for an external data logger in simple settings.

Communication flexibility
This module has built-in Ethernet/IP and RS-232 ports, which can seamlessly integrate with enterprise systems, SCADA platforms, and IIoT gateways. It supports point-to-point messaging with other ControlLogix CPUs, making it ideal for distributed control systems (DCS). For legacy environments, optional serial communication modules (such as IC200COMM3) can add support for Modbus RTU or Profibus DP.

Robust industrial design
The rated operating temperature of IC200CPUE05 is -20 ° C to+60 ° C, and it complies with the IEC 61000-6-2/6-4 electromagnetic compatibility standard, which can withstand harsh industrial conditions. Its fanless design reduces maintenance requirements, while diagnostic LED indicators provide clear status updates (power, operation, faults, communication). The IP20 protection level of this module can prevent dust and accidental contact, ensuring reliability in unregulated environments.

Redundancy and Scalability
In a dual CPU configuration, IC200CPUE05 supports hot standby, where the active CPU mirrors data to the standby module. If a malfunction occurs, the backup module will take over control within milliseconds, minimizing downtime to the greatest extent possible. This module supports up to [X] I/O modules and [X] remote I/O racks per rack, and can be expanded from 100 to over 1000 I/O points according to project requirements.

IC200CPUE05

Technical specifications:
Model IC200CPUE05
Brand GE (ControlLogix) ®）
Type PLC CPU module (L1 series)
Processor 300 MHz RISC
User memory 16 MB (expandable through SD card)
Power supply 24 VDC (10-30 VDC input range)
Working temperature -20 ° C to+60 ° C
Installation method DIN rail (EN 50022)
Size 45 x 175 x 100mm
Native communication Ethernet/IP (10/100 Mbps), RS-232
I/O supports up to [X] local I/O modules; [X] A remote I/O rack
Programming Studio 5000 Logix Designer (IEC 61131-3 language)
Certified CE, UL, cUL, ATEX (Zone 2/22), IEC 61131-2 compliance
Redundant hot standby (used in conjunction with mirrored CPUs)

Contact Us
Phone:+86 16626708626
WeChat/WhatsApp: 16626708626
Email: 3772179818@qq.com

Application areas:
In the food and beverage production line, IC200CPUE05 can coordinate the conveying system, batch processing, and sterilization cycle to ensure precise time control and compliance. Its ability to handle up to multiple I/O points (via remote rack expansion) makes it ideal for managing complex packaging lines, where synchronous robots, vision systems, and temperature control are crucial. In sewage treatment plants, it monitors pump stations, clarifiers, and chemical dosing systems to adapt to fluctuations in inflow while maintaining effluent quality standards.

Related products:
IC200ALG264- Analog input module (16 channels, 12 bit resolution) for temperature, pressure, or flow measurement.
IC200MDL640- Digital output module (32 points, 24 VDC), used to drive solenoid valves, relays, or indicator lights.
IC200UDR001- Universal power module (10-30 VDC input, 5 VDC/24 VDC output).
IC200ACC301- Advanced Counter Module for high-speed pulse counting in motion control applications.
IC200PWR001- Redundant power module for dual power configuration.
IC200COMM3- Serial Communication Module (RS-485/422), used for Modbus RTU or Profibus DP networks.
IC200DMM32- Digital multimeter module for precise voltage/current monitoring.

Installation and maintenance:
Consider factors before installation
Before installing IC200CPUE05, please ensure that the control cabinet has sufficient ventilation to maintain the ambient temperature below 50 ° C. Use a dedicated grounding conductor (≥ 4 mm ²) to ground the chassis to reduce electromagnetic interference (EMI), especially near the frequency converter. When configuring redundant systems, verify the network cabling of Ethernet/IP rings and ensure correct allocation of IP addresses to avoid conflicts.
maintenance agreement
Conduct a visual inspection every quarter to check for loose terminal blocks, signs of overheating, or corroded contacts. Use Studio 5000 to view CPU diagnostic information, including memory usage, scan time trends, and communication errors. Backup program logic to SD card or network drive every month, and schedule firmware updates during planned downtime to incorporate security patches and feature enhancements. For systems with redundant CPUs, the fault transfer function is tested every six months by simulating faults in active modules and verifying seamless switching to backup units. Record all maintenance activities to comply with ISO 9001 or industry-specific audit requirements.

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