FAU810 High-Speed Process Control Unit

Description

FAU810

Main features and advantages:

The FAU810 plays a critical role in industrial control systems, acting as the bridge between sensors, actuators, and higher-level monitoring systems. Its primary function is to execute control logic, process input signals from various sensors, and send output commands to actuators—all while maintaining real-time communication with other system components. What makes the FAU810 particularly valuable is its ability to integrate into both new and existing automation architectures. Whether deployed as a standalone controller in a small production cell or as part of a larger distributed control system (DCS) in a manufacturing plant, it provides the processing power and connectivity needed to keep operations running smoothly. Its compatibility with industry-standard programming languages, including ladder logic, structured text, and function block diagrams, ensures that engineers can implement control strategies without extensive retraining.

When it comes to technical capabilities, the FAU810 stands out for its balance of performance and flexibility. At its core is a 1.2 GHz processor paired with 256 MB of RAM, delivering the speed required for complex control algorithms and high-speed data processing. This processing power translates to fast scan times—critical for applications where milliseconds matter, such as precision packaging lines or continuous process control in chemical plants. The FAU810 supports multiple communication protocols out of the box, including Modbus RTU/TCP, Ethernet/IP, and Profibus DP, enabling seamless integration with HMIs, SCADA systems, and other automation components. This multi-protocol support eliminates the need for expensive protocol converters, simplifying system design and reducing integration costs.

Another key strength of the FAU810 is its rugged design, built to withstand the harsh conditions of industrial environments. The module features an IP20-rated enclosure that protects internal components from dust and accidental contact, while its operating temperature range of -10°C to 70°C ensures reliable performance in both cold storage facilities and hot manufacturing environments. The FAU810 also incorporates advanced diagnostic features, including self-checking routines and fault logging, which help identify issues before they escalate into downtime events. For added flexibility, the module supports expandable I/O through compatible expansion modules, allowing users to scale their control systems as production needs grow—from small machines to large-scale production lines.

FAU810

Technical specifications:

FAU810

Installation and maintenance:

Installation and maintenance of the FAU810 are designed to minimize disruption to production schedules. The module mounts easily on standard DIN rails, a common feature in industrial control cabinets, and its front-facing connectors simplify wiring and reduce installation time. During setup, the FAU810 can be programmed using industry-standard software tools, with an intuitive interface that streamlines configuration of I/O points, communication settings, and control logic. A useful field tip: always verify communication settings between the FAU810 and connected devices during initial setup, as protocol mismatches are a common source of integration issues. For maintenance, the module’s diagnostic LED indicators provide at-a-glance status updates, while fault logs can be accessed remotely via network connections, reducing the need for on-site technician visits. Regular firmware updates, available through the manufacturer’s support portal, ensure that the FAU810 remains compatible with new devices and incorporates the latest security patches.

FAU810

Application areas:

The FAU810 finds application across a wide range of industries, each with unique control requirements. In the food and beverage industry, it regulates filling machines, conveyor systems, and packaging equipment, ensuring precise portion control and compliance with hygiene standards. Its ability to handle rapid input/output cycles makes it ideal for high-speed packaging lines, where accurate timing prevents product waste and ensures consistent quality. In the automotive sector, the FAU810 controls robotic assembly stations, monitoring torque values, position feedback, and cycle times to maintain production quality and safety.

In water and wastewater treatment plants, the FAU810 manages pumps, valves, and chemical dosing systems, maintaining precise flow rates and chemical concentrations to meet environmental regulations. Its reliable performance in harsh environments also makes it suitable for use in renewable energy applications, such as solar panel manufacturing lines or wind turbine control systems. Small to medium-sized manufacturers particularly value the FAU810 for its scalability—starting with a basic configuration and adding I/O modules as production expands, without needing to replace the core controller.

FAU810

Related products:

• FAU820: High-performance variant with 1.5 GHz processor and enhanced I/O capacity for large systems
• FAU810-LT: Low-temperature version operating down to -25°C for cold storage applications
• FAU810-WIFI: Includes integrated Wi-Fi for wireless monitoring and control in remote locations
• FAU810-S: Safety-rated model with SIL 2 certification for safety-critical applications
• FAU810-IO: Base model with reduced onboard I/O, ideal for cost-sensitive small machines
• FAU810-PRO: Professional edition with advanced data logging and analytics capabilities

FAU810

In conclusion, the FAU810 represents a versatile and reliable solution for industrial control applications across diverse industries. Its powerful processing capabilities, multi-protocol communication, and rugged design make it well-suited for everything from small machines to large-scale production lines. The module’s scalability, ease of integration, and advanced diagnostics ensure that it can adapt to changing production needs while minimizing downtime. Backed by comprehensive warranty and support services, the FAU810 isn’t just a control module—it’s an investment in the efficiency, reliability, and future-readiness of your automation systems. Whether you’re upgrading an existing control system or designing a new one, the FAU810 delivers the performance and flexibility needed to stay competitive in today’s fast-paced manufacturing landscape.