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DVE-68650 Industrial Machine Vision Processor

The DVE-68650 is a cutting-edge industrial vision processor designed to handle the most demanding image analysis tasks in automated inspection systems. It acts as the brain of machine vision setups, processing data from multiple high-speed cameras to perform complex calculations—such as pattern matching, OCR (optical character recognition), and 3D measurement—with sub-millisecond latency.

Model DVE-68650
Type Industrial Machine Vision Processor
Power Supply 24V DC (18-30V range), redundant inputs
Operating Temperature -10°C to +60°C (14°F to +140°F)
Mounting DIN rail (35mm standard) / Panel mount
Dimensions 220mm x 160mm x 80mm (W x H x D)
Weight 2.8kg (6.17lb)
Interfaces 8 x GigE Vision, 4 x USB3 Vision, 2 x CoaXPress, EtherCAT, PROFINET
Certifications IEC 61131-2, UL 508, CE, FDA 21 CFR Part 11
Processing Capacity 16 x 4K streams @ 60fps
AI Acceleration Dedicated neural network engine (8 TOPS)
Memory 32GB DDR4 (ECC protected)
Storage 256GB industrial SSD
Environmental Rating IP40

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Description

The DVE-68650 is a cutting-edge industrial vision processor designed to handle the most demanding image analysis tasks in automated inspection systems. It acts as the brain of machine vision setups, processing data from multiple high-speed cameras to perform complex calculations—such as pattern matching, OCR (optical character recognition), and 3D measurement—with sub-millisecond latency.

DVE-68650

DVE-68650

This processor is part of a comprehensive vision ecosystem, integrating seamlessly with cameras, lighting systems, and PLCs to form closed-loop inspection systems. In the architecture of a vision system, it sits between the image sensors and the control system, converting raw pixel data into actionable insights that trigger immediate responses (e.g., rejecting defective parts, adjusting production parameters). What makes theDVE-68650 invaluable to quality engineers and system integrators is its ability to maintain accuracy even at production speeds exceeding 1,000 parts per minute, ensuring no defective items slip through the cracks.

DVE-68650

DVE-68650

 

Main features and advantages:

One of the standout technical features of the DVE-68650 is its multi-core processing architecture, which combines 8 high-performance vision processing cores with dedicated AI accelerators. This setup enables parallel processing of up to 16 camera feeds simultaneously, each at 4K resolution—making it ideal for applications requiring 360° part inspection or multi-angle defect detection. The processor’s hardware design is optimized for industrial durability: its fanless aluminum enclosure dissipates heat efficiently, allowing operation in ambient temperatures up to 60°C, while its rugged connectors withstand thousands of mating cycles without signal degradation. This robustness ensures reliable performance in dusty, vibration-prone environments like automotive stamping plants.
Compatibility is another key strength of theDVE-68650. It supports a wide range of camera interfaces, including GigE Vision, USB3 Vision, and CoaXPress, allowing integration with both 2D and 3D cameras. It also natively runs industry-standard vision software libraries (e.g., Halcon, OpenCV), enabling engineers to deploy custom inspection algorithms without rewriting code. This flexibility makes the DVE-68650 suitable for both new installations and retrofits of legacy systems. Long-term reliability is enhanced by its redundant power inputs and error-correcting memory, which prevent data loss during transient power fluctuations—a common issue in factory environments. Its extended service life, rated at 100,000 hours MTBF (mean time between failures), minimizes maintenance downtime in 24/7 production facilities.
DVE-68650

DVE-68650

 

Technical specifications:
Model DVE-68650
Type Industrial Machine Vision Processor
Power Supply 24V DC (18-30V range), redundant inputs
Operating Temperature -10°C to +60°C (14°F to +140°F)
Mounting DIN rail (35mm standard) / Panel mount
Dimensions 220mm x 160mm x 80mm (W x H x D)
Weight 2.8kg (6.17lb)
Interfaces 8 x GigE Vision, 4 x USB3 Vision, 2 x CoaXPress, EtherCAT, PROFINET
Certifications IEC 61131-2, UL 508, CE, FDA 21 CFR Part 11
Processing Capacity 16 x 4K streams @ 60fps
AI Acceleration Dedicated neural network engine (8 TOPS)
Memory 32GB DDR4 (ECC protected)
Storage 256GB industrial SSD
Environmental Rating IP40

 

contact us:
Phone:+86 16626708626
WeChat/WhatsApp:+86 16626708626
Email: 3772179818@qq.com

DVE-68650

DVE-68650

 

Application areas:

In the intricate landscape of industrial vision systems, where accurate inspection and quality control are paramount, the DVE-68650 emerges as a transformative solution. Imagine a high-speed pharmaceutical packaging line, where every pill bottle must be inspected for proper labeling, seal integrity, and fill level. A single missed defect could lead to regulatory violations or compromised patient safety. Similarly, in a solar panel manufacturing facility, detecting micro-cracks in silicon wafers during production is critical to ensuring long-term panel efficiency—overlooking even a tiny flaw can reduce energy output by 10% or more. This is where the DVE-68650 excels. Used in industrial automation across sectors like pharmaceuticals, electronics, and renewable energy, it serves as an advanced machine vision processor, analyzing high-resolution images in real time to identify defects, verify measurements, and ensure compliance with strict quality standards.

 

 

Related products:

DVE-68640 – A compact variant with 4 camera interfaces, designed for space-constrained applications like lab automation and small-part inspection.
DVE-68660 – A high-performance model with 24 camera interfaces and enhanced AI capabilities, built for large-scale automotive body inspection lines.
CAM-8MP-GigE – An 8MP GigE Vision camera perfectly paired with the DVE-68650 for high-resolution 2D surface inspection.
LIGHT-IR-100 – A programmable LED ring light that synchronizes with the DVE-68650 to illuminate parts evenly, reducing shadows in inspection images.
3D-SCAN-200 – A 3D laser profiler that connects to the DVE-68650 via CoaXPress, enabling precise height measurements for applications like solder paste inspection.
IO-LINK-8PT – An 8-port IO-Link master that interfaces with the DVE-68650 to control reject mechanisms and trigger cameras.
SOFTWARE-VISION-PRO – A pre-loaded vision software suite optimized for the DVE-68650, featuring drag-and-drop tools for quick inspection setup.
CAB-GIGE-10M – A shielded GigE cable designed to maintain signal integrity between the DVE-68650 and cameras in EMI-heavy environments.
Installation and maintenance:
Before installing the DVE-68650, ensure the mounting surface can support its weight and that there is at least 100mm of clearance around the unit to facilitate airflow—critical for maintaining operating temperatures below 60°C. Verify that the 24V DC power supply can deliver at least 15A to accommodate peak loads when processing 16 camera streams. For multi-camera setups, use shielded twisted-pair cables for all interfaces and terminate shields at both ends to minimize EMI interference, which can corrupt image data. Calibrate camera-lens combinations using the DVE-68650’s built-in calibration tools to correct for distortion, ensuring measurement accuracy within ±0.01mm.
Maintenance of the DVE-68650focuses on preserving processing speed and image quality. Conduct bi-monthly visual inspections to check for loose connections, particularly at camera interfaces, and ensure the SSD and memory slots remain free of dust. Monitor system logs weekly to track processing latency—consistent increases may indicate storage degradation or software bloat. Update firmware and vision software quarterly to access new AI models and performance optimizations, which can be done remotely via the PROFINET interface to avoid production interruptions. Back up inspection recipes and configuration files monthly to the internal SSD or external storage, ensuring quick recovery in case of unexpected resets.
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