DSTS105 Compact Industrial Timing Synchronization Module

Description

DSTS105

The DSTS105 is a compact industrial timing synchronization module designed to provide reliable timekeeping and basic synchronization capabilities for small-scale automation systems. As an entry-level solution in the timing product lineup, it focuses on delivering core timing functions in an ultra-compact form factor, making it easy to integrate into limited cabinet space and simple automation architectures.

DSTS105

This module is engineered to work seamlessly with basic industrial control systems, including small PLCs, standalone controllers, and simple sensor networks. Its design prioritizes ease of installation, low maintenance requirements, and essential timing features, making it suitable for applications where advanced synchronization protocols and high precision are not required. For plant technicians and small system integrators, the DSTS105 offers significant value through its straightforward operation, affordable price point, and reliable performance, ensuring basic timing synchronization for small industrial systems.

Main features and advantages:

The DSTS105 delivers reliable basic timing performance with its high-stability quartz oscillator (±10 ppm accuracy over -10°C to +60°C), providing consistent timekeeping for small-scale industrial applications. This level of accuracy ensures sufficient synchronization for coordinating basic equipment and simple control loops, with a timekeeping resolution of 1 millisecond that meets the needs of standard small-system automation tasks. The module supports essential timing protocols including NTPv4 and SNTP, enabling basic time synchronization with other devices in the system via Ethernet.

Synchronization functionality in the DSTS105 is focused on essential needs, featuring 4 programmable pulse outputs and 2 pulse inputs that can be used to synchronize external devices or receive timing signals from a master clock. This configuration provides enough flexibility for small systems without the complexity of larger timing modules. The module includes basic timing functions such as interval triggering, time-of-day scheduling, and simple event logging, allowing for the implementation of standard synchronization logic in small automation setups.

Hardware highlights include an ultra-compact, rugged design with an operating temperature range of -10°C to +60°C, ensuring reliable operation in typical small industrial environments. The DSTS105 features basic electromagnetic compatibility (EMC) protection suitable for small-scale industrial settings, making it resistant to common electrical noise from nearby equipment. It also includes essential diagnostic capabilities, with status LEDs for power, synchronization lock, and network connectivity, enabling quick visual checks and basic troubleshooting. The module’s tiny footprint makes it easy to install in crowded control cabinets or even directly on machine mounts in space-constrained locations.

Application areas:

In the realm of small-scale industrial automation, reliable timing synchronization is often overlooked but remains crucial for ensuring smooth operation of interconnected devices. From small manufacturing workshops with a handful of machines to local utility stations managing basic pumping systems, these applications require a timing solution that is both cost-effective and easy to implement without sacrificing essential functionality. This is where the DSTS105 excels, providing a compact and reliable timing synchronization module specifically designed for small industrial systems that need consistent timekeeping without the complexity of larger solutions.

The DSTS105 is ideally suited for small manufacturing cells, where it synchronizes production equipment like labelers, fillers, and basic assembly machines to ensure coordinated operation and consistent product quality. In local wastewater lift stations, it coordinates pump cycles, level sensors, and alarm systems, ensuring efficient operation and timely response to changing conditions. Small-scale food processing facilities leverage it to synchronize mixing equipment, conveyor belts, and packaging machines, maintaining production schedules and quality standards. By addressing the specific timing needs of small industrial systems—such as simple setup, space-saving design, and reliable basic synchronization—the DSTS105 delivers essential timing functionality without unnecessary complexity or cost.

Related products:

DSTD108 – Compact timing and control module that can utilize synchronization signals from the DSTS105 in small automation systems.

DSDX451 – Communication gateway that can extend the DSTS105’s synchronization capabilities to larger networks if needed.

DSPS24-2 – Ultra-compact power supply unit optimized to provide reliable power to the DSTS105 in space-constrained installations.

DSHMI100 – Basic HMI panel that can display time and synchronization status from the DSTS105.

DSLOG100 – Entry-level data logger that can use time stamps from the DSTS105 for basic event recording.

DSTEST100 – Simple calibration tool for verifying the timing accuracy of the DSTS105 during maintenance.

Installation and maintenance:

Before installing the DSTS105, ensure the mounting location provides adequate ventilation with at least 15mm of clearance above and below the module—though its low power consumption means heat buildup is minimal. Its ultra-compact design allows for installation in the smallest control cabinets or even directly on machine frames using optional mounting brackets.

When wiring the DSTS105, use standard industrial cables for all connections, with shielded cables recommended for pulse synchronization signals to minimize interference in small electrical enclosures. Connect the power supply to a stable 24V DC source, preferably from the same power distribution as the connected control devices to avoid ground loops. For network connections, use Cat5e or higher Ethernet cables for reliable NTP communication. Configure basic parameters such as IP address and synchronization interval using the simplified web interface or manufacturer’s configuration software, which is designed for quick setup without specialized training.

For maintenance of the DSTS105, perform monthly checks of status LEDs to verify power, network connectivity, and synchronization lock. Conduct quarterly visual inspections to ensure connections remain tight and free from corrosion, especially in dusty or humid environments. Verify timing accuracy annually using a simple reference clock or the DSTEST100 tool to ensure continued performance.

Firmware updates can be applied during scheduled maintenance periods using the manufacturer’s software tools via the network interface. Before updating, note current configuration settings as a backup. Maintain simple records of maintenance activities and any configuration changes to support troubleshooting.

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