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DS200CPCAG1ABB CPU Module (Mark V Control System)

The DS200CPCAG1ABB functions as a central processing unit (CPU) module, serving as the “brain” of the Mark V control system. It sits at the heart of the automation stack, processing real-time data from sensors, executing control algorithms, and coordinating communication between other modules such as I/O cards, communication interfaces, and operator panels.

Model Number DS200CPCAG1ABB
Brand GE
Type CPU Module (Mark V Control System)
Input Voltage 5V DC (from system backplane)
Operating Temp Range 0°C to 60°C (32°F to 140°F)
Mounting Style Backplane slot mounting (Mark V chassis)
Dimensions 150mm x 100mm x 40mm (LxWxH)
Weight 300g
Interface/Bus Mark V system backplane, RS-485 serial port
Compliance CE, UL 508
Supported Protocols Proprietary Mark V communication protocol, Modbus RTU (via interface)
Typical Power Draw 5W

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Description

The DS200CPCAG1ABB functions as a central processing unit (CPU) module, serving as the “brain” of the Mark V control system. It sits at the heart of the automation stack, processing real-time data from sensors, executing control algorithms, and coordinating communication between other modules such as I/O cards, communication interfaces, and operator panels.

 

DS200CPCAG1ABB

DS200CPCAG1ABB

 

Unlike basic processing modules, the DS200CPCAG1ABB features a high-performance processor capable of handling complex control logic at rapid speeds, ensuring that critical decisions—like adjusting turbine parameters or responding to safety alarms—are made without delay. It interfaces with the system backplane to exchange data with other components, supporting both parallel and serial communication paths for redundancy. The module also includes built-in memory for storing program code, configuration data, and historical logs, allowing for quick system restarts and post-event analysis. Its ability to synchronize with redundant CPU modules further enhances system reliability, ensuring uninterrupted operation even if a primary component fails.

DS200CPCAG1ABB

DS200CPCAG1ABB

 

Technical specifications:
Model Number DS200CPCAG1ABB
Brand GE
Type CPU Module (Mark V Control System)
Input Voltage 5V DC (from system backplane)
Operating Temp Range 0°C to 60°C (32°F to 140°F)
Mounting Style Backplane slot mounting (Mark V chassis)
Dimensions 150mm x 100mm x 40mm (LxWxH)
Weight 300g
Interface/Bus Mark V system backplane, RS-485 serial port
Compliance CE, UL 508
Supported Protocols Proprietary Mark V communication protocol, Modbus RTU (via interface)
Typical Power Draw 5W

 

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Main features and advantages:

Engineered for the rigors of industrial control, the DS200CPCAG1ABB delivers a suite of benefits that directly translate to enhanced system reliability and operational efficiency. Its high-performance processor ensures that control loops are executed with microsecond-level precision, critical for applications like gas turbine speed control where even minor deviations can impact performance or safety. The module’s robust design, including industrial-grade components and conformal coating, protects against environmental stressors such as vibration, temperature fluctuations, and electrical noise—common in power plant and manufacturing environments. For engineering teams, the DS200CPCAG1ABB simplifies system maintenance through its built-in diagnostic capabilities, which continuously monitor processor health, memory integrity, and communication links. Faults are logged in real time, allowing technicians to quickly identify issues without extensive troubleshooting. Additionally, its compatibility with redundant configurations eliminates single points of failure, ensuring that control systems remain operational during component replacements or upgrades—minimizing downtime and protecting against production losses.

 

 

Application areas:

The DS200CPCAG1ABB is primarily deployed in critical power generation applications, where reliable control is paramount. In combined-cycle power plants, it serves as the central processing unit for gas turbine control systems, managing fuel flow, ignition timing, and emissions monitoring to optimize efficiency and meet environmental regulations. In coal-fired power plants, the module coordinates boiler control systems, regulating combustion processes and steam pressure to maintain stable operation. Beyond power generation, theDS200CPCAG1ABB finds use in large-scale industrial compressors, where it controls rotational speed and pressure to ensure consistent output in petrochemical refining. Its ability to handle high-speed data processing and support redundant architectures makes it particularly valuable in these applications, where unplanned shutdowns can cost hundreds of thousands of dollars per hour and compromise grid stability or production schedules.

 

 

Related products:

DS200CPCAG2ABB – Higher-memory variant of the DS200CPCAG1ABB, suitable for systems with complex control logic.
DS200CPCAG3ABB – Redundant CPU module, designed for hot-swap installation in dual-processor configurations.
DS200IOVAG1ABB – I/O interface module, paired with DS200CPCAG1ABB to expand digital input/output capacity.
DS200COMMG1ABB – Communication gateway module, enabling Ethernet connectivity for DS200CPCAG1ABB in networked systems.
DS200PCCAG1ABB – Legacy predecessor to DS200CPCAG1ABB, compatible with older Mark V revisions.
DS200SLCAG1ABB – Safety logic controller, works alongside DS200CPCAG1ABB in SIL 2-rated applications.
DS200HSCAG1ABB – High-speed counter module, integrated with DS200CPCAG1ABB for precision speed measurement.
Installation and maintenance:
Before installing the DS200CPCAG1ABB, verify that the Mark V chassis backplane firmware is compatible with the module—refer to GE’s compatibility matrix for specific revision requirements. Ensure the system power supply is properly calibrated to 5V DC with stable output, as voltage fluctuations can cause processor errors. Inspect the backplane slot for bent pins or corrosion, which can disrupt communication; clean with compressed air if necessary.
During installation, align the module’s edge connector carefully with the backplane slot to avoid damage, and secure the retaining clip to prevent dislodgment from vibration. For ongoing maintenance, review the module’s status LEDs daily—steady green indicates normal operation, while flashing amber signals a non-critical warning (e.g., low memory). Perform quarterly checks of the CPU temperature via the system HMI to ensure it remains within the 0°C–60°C range. Every two years, verify program integrity by comparing stored code with the master configuration file, and update firmware to the latest GE-recommended version to address potential security or performance issues.
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