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DS-4008HCI high-performance industrial video capture and processing module

The DS-4008HCI is a high-performance industrial video capture and processing module, designed to be a key component in visual inspection and monitoring systems. It acts as a central hub for capturing video data from up to 8 cameras simultaneously, converting analog or digital video signals into a format that can be processed by industrial control systems and software. This module is part of a comprehensive machine vision ecosystem, seamlessly integrating with PLCs, HMIs, and data analytics platforms.

Model DS-4008HCI
Type Industrial Video Capture & Processing Module
Power Supply 12V DC (10-14V range)
Operating Temperature -10°C to +60°C (14°F to 140°F)
Mounting DIN rail (35mm standard) / Panel mount
Dimensions 180mm x 120mm x 50mm (W x H x D)
Weight 950g (2.09lb)
Interfaces 8 x camera inputs (BNC/HDMI/Ethernet), 2 x Ethernet ports, 1 x USB port
Certifications IEC 61010, UL 60950, CE
Max Resolution 1080p
Video Compression H.264, H.265
Processing Capacity Up to 8 channels @ 30fps
Storage Interface SATA III (for external storage)
Environmental Rating IP40

 

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Description

The DS-4008HCI is a high-performance industrial video capture and processing module, designed to be a key component in visual inspection and monitoring systems. It acts as a central hub for capturing video data from up to 8 cameras simultaneously, converting analog or digital video signals into a format that can be processed by industrial control systems and software. This module is part of a comprehensive machine vision ecosystem, seamlessly integrating with PLCs, HMIs, and data analytics platforms.

DS-4008HCI

DS-4008HCI

 

 

In the architecture of a visual inspection system, it sits between the cameras and the processing units, ensuring that video data is captured with high precision and low latency. What makes the DS-4008HCI valuable to engineers and quality control managers is its ability to provide detailed visual data that can be used for defect detection, process optimization, and safety monitoring.

DS-4008HCI

DS-4008HCI

 

Main features and advantages:

One of the standout technical features of the DS-4008HCI is its high-definition video capture capability. It supports resolutions up to 1080p, ensuring that even the smallest details in the video footage are captured clearly. This is crucial for applications like printed circuit board (PCB) inspection, where tiny defects can affect the functionality of the final product. The module’s hardware design is rugged and durable, with a robust casing that can withstand the harsh conditions of industrial environments, including extreme temperatures, vibrations, and exposure to dust and moisture. Its compact size allows for easy installation in control cabinets or near the cameras, reducing cable lengths and minimizing signal loss.
Compatibility is another major strength of the DS-4008HCI. It supports a wide range of camera types, including analog CCTV cameras, IP cameras, and machine vision cameras, with various interfaces such as HDMI, Ethernet, and BNC. This versatility allows it to be integrated into existing visual inspection systems with minimal modifications. It also supports multiple video compression formats, such as H.264 and H.265, reducing the amount of data stored and transmitted without compromising video quality. Long-term reliability is ensured by its efficient heat dissipation system, which prevents overheating even during extended periods of continuous operation, and its high-quality components that can withstand the rigors of industrial use.

Technical specifications:
Model DS-4008HCI
Type Industrial Video Capture & Processing Module
Power Supply 12V DC (10-14V range)
Operating Temperature -10°C to +60°C (14°F to 140°F)
Mounting DIN rail (35mm standard) / Panel mount
Dimensions 180mm x 120mm x 50mm (W x H x D)
Weight 950g (2.09lb)
Interfaces 8 x camera inputs (BNC/HDMI/Ethernet), 2 x Ethernet ports, 1 x USB port
Certifications IEC 61010, UL 60950, CE
Max Resolution 1080p
Video Compression H.264, H.265
Processing Capacity Up to 8 channels @ 30fps
Storage Interface SATA III (for external storage)
Environmental Rating IP40

contact us:
Phone:+86 16626708626
WeChat/WhatsApp:+86 16626708626
Email: 3772179818@qq.com

 

 

Application areas:
In the fast-paced world of industrial automation, the ability to capture, process, and analyze visual data in real time is becoming increasingly critical. Imagine a busy automotive assembly line where robots work tirelessly to weld, paint, and assemble car parts. Any defect in the components or a misalignment in the assembly process can lead to costly recalls or production delays. This is where a reliable video capture and processing solution is essential. Similarly, in a warehouse with automated storage and retrieval systems, monitoring the movement of goods, ensuring proper handling, and detecting any anomalies is vital for efficient operations. The DS-4008HCI steps in as a powerful tool in such scenarios. Used in industrial automation across sectors like automotive manufacturing, logistics, and electronics production, it excels at capturing high-quality video streams from multiple cameras, processing them, and providing valuable insights to control systems, enabling quick decision-making and ensuring operational efficiency.
Related products:
DS-4004HCI – A compact variant with 4 camera inputs, ideal for small-scale visual inspection systems with limited camera requirements.
DS-4016HCI – A high-channel model with 16 camera inputs, designed for large industrial facilities that need to monitor multiple areas simultaneously.
CAM-200MP – A 2MP industrial camera that pairs with the DS-4008HCI to capture high-quality video footage for detailed inspections.
LNS-300IR – An infrared lens suitable for use with cameras connected to the DS-4008HCI, enabling clear video capture in low-light conditions.
ANA-500CV – An analog-to-digital converter that allows older analog cameras to be used with the DS-4008HCI for seamless integration.
STO-1TB-IND – An industrial-grade 1TB SATA hard drive designed for use with the DS-4008HCI for storing captured video data.
MON-240HD – A 24-inch high-definition monitor that displays video feeds processed by the DS-4008HCI, allowing operators to monitor in real time.
SOF-600VI – Video analytics software that works with the DS-4008HCI to automatically detect defects, count objects, and track movements in the video footage.
Installation and maintenance:
Before installing the DS-4008HCI, ensure that the mounting location is sturdy and can support the weight of the module and any connected cables. If using DIN rail mounting, make sure the rail is properly secured. For panel mounting, check that the cutout in the panel matches the module’s dimensions. Provide adequate ventilation around the module, with at least 40mm of clearance on all sides, to prevent overheating. Verify that the power supply meets the specified voltage range and is stable to avoid damage. When connecting cameras, use high-quality cables of appropriate length to minimize signal degradation. For IP cameras, ensure that the network configuration is correct to enable seamless communication with the DS-4008HCI.
Maintenance of the DS-4008HCI is focused on ensuring optimal video capture and processing performance. Perform a visual inspection every two months to check for loose connections, dust accumulation, and signs of physical damage. Clean the module’s exterior and ventilation ports with a dry, soft cloth to prevent dust buildup. Check the storage drive regularly for sufficient space and run disk maintenance utilities to ensure optimal performance. Update the module’s firmware every six months to benefit from the latest features, bug fixes, and security enhancements. If video quality issues arise, check the camera connections, lens cleanliness, and lighting conditions before troubleshooting the module itself.
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