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DAP232 590.043150 Distributed Data Acquisition & Processing Module

The DAP232 590.043150 functions as a high-performance distributed data acquisition and processing module. It accepts a wide range of analog input signals, including 4–20mA, 0–10V, and thermocouple types (J, K, T), digitizing them with 24-bit resolution to capture even the smallest signal variations. What sets it apart is its on-board processing capability: instead of simply forwarding raw data to the control system, it can execute pre-programmed algorithms—such as peak detection, filtering, or statistical analysis—at the edge. This reduces bandwidth usage and latency, as only actionable insights (e.g., “pressure exceeded threshold at 14:32:05.123”) are transmitted to the central DCS or SCADA system.

Model Number DAP232 590.043150
Brand ALSTOM
Type Distributed Data Acquisition & Processing Module
Input Voltage 12–24 VDC (wide-range for flexible power sources)
Operating Temp Range -40°C to +70°C (suitable for extreme industrial conditions)
Mounting Style DIN rail (35mm) or panel-mountable (with optional bracket)
Dimensions 85mm x 120mm x 65mm (W x H x D)
Weight 320g
Interface/Bus Ethernet/IP, Modbus TCP; 16 analog input channels
Compliance IEC 61010-1, IEC 61800-3 (EMC for industrial environments), CE, UL 61010
Supported Protocols Ethernet/IP, Modbus TCP, FTP (for data logging)
Typical Power Draw 5W (without active cooling)

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Description

The DAP232 590.043150 functions as a high-performance distributed data acquisition and processing module. It accepts a wide range of analog input signals, including 4–20mA, 0–10V, and thermocouple types (J, K, T), digitizing them with 24-bit resolution to capture even the smallest signal variations. What sets it apart is its on-board processing capability: instead of simply forwarding raw data to the control system, it can execute pre-programmed algorithms—such as peak detection, filtering, or statistical analysis—at the edge. This reduces bandwidth usage and latency, as only actionable insights (e.g., “pressure exceeded threshold at 14:32:05.123”) are transmitted to the central DCS or SCADA system.

DAP232 590.043150

DAP232 590.043150

The module connects to the control network via Ethernet/IP and Modbus TCP, supporting both real-time data streaming and polling. It also features a hardware trigger input, allowing external events (e.g., a machine cycle start) to synchronize data capture across multiple DAP232 590.043150 units in a distributed system—ideal for large-scale installations like factory floors with multiple production lines. Its rugged design includes conformal coating on circuit boards, making it resistant to dust and moisture in harsh environments such as food processing plants or outdoor weather stations.

DAP232 590.043150

DAP232 590.043150

Technical specifications:
Model Number DAP232 590.043150
Brand ALSTOM
Type Distributed Data Acquisition & Processing Module
Input Voltage 12–24 VDC (wide-range for flexible power sources)
Operating Temp Range -40°C to +70°C (suitable for extreme industrial conditions)
Mounting Style DIN rail (35mm) or panel-mountable (with optional bracket)
Dimensions 85mm x 120mm x 65mm (W x H x D)
Weight 320g
Interface/Bus Ethernet/IP, Modbus TCP; 16 analog input channels
Compliance IEC 61010-1, IEC 61800-3 (EMC for industrial environments), CE, UL 61010
Supported Protocols Ethernet/IP, Modbus TCP, FTP (for data logging)
Typical Power Draw 5W (without active cooling)

 

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DAP232 590.043150

DAP232 590.043150

Main features and advantages:

The DAP232 590.043150 delivers significant value through its ability to enhance data quality and reduce system complexity. Its high-resolution digitization ensures that subtle signal trends—such as a gradual increase in bearing temperature—are captured before they escalate into failures, enabling predictive maintenance. The on-board processing capability reduces the load on central servers, allowing control systems to focus on decision-making rather than data crunching. In a pulp and paper mill, for instance, the module can process data from moisture sensors in real time, adjusting dryer settings locally to maintain paper quality while only sending exception reports to the central system, reducing network traffic by up to 70%.
Installation flexibility is another key benefit. The module’s wide input voltage range allows it to be powered by either the plant’s 24VDC bus or a 12VDC battery backup, making it suitable for mobile applications like temporary test stands or emergency response equipment. Its rugged construction eliminates the need for protective enclosures in most environments, cutting installation costs. For engineers, the ability to program edge algorithms using a user-friendly IDE (integrated development environment) simplifies customization—no specialized coding knowledge is required to set up basic threshold alerts or filtering rules.
DAP232 590.043150

DAP232 590.043150

 

Application areas:

The DAP232 590.043150 finds its stride in applications demanding high-fidelity data and edge intelligence. In power generation, it monitors turbine vibration, bearing temperature, and steam pressure simultaneously, using on-board analysis to detect early signs of rotor imbalance—critical for preventing catastrophic failures. Its high sampling rate (1kHz per channel) makes it ideal for condition monitoring in rotating machinery, where transient vibrations contain valuable diagnostic information.
In pharmaceutical manufacturing, the module ensures compliance with FDA regulations by providing tamper-proof data logging of critical process parameters (e.g., bioreactor pH, temperature) with time-stamped records. Its thermocouple support allows direct connection to oven sensors in lyophilization (freeze-drying) processes, capturing temperature profiles with 0.1°C accuracy to validate product stability.
In smart city infrastructure, such as traffic management systems, the DAP232 590.043150 aggregates data from loop detectors, camera sensors, and pedestrian signals, processing it at the edge to optimize traffic light timing without overwhelming central servers. Its ability to operate in outdoor environments—resisting rain, snow, and temperature extremes—makes it a reliable choice for such deployments.
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