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D4-RSDC Remote Serial Data Concentrator

The AutomationDirect D4-RSDC functions as a remote serial data concentrator, bridging the gap between serial-based field devices and D4-series PLC backplanes. It serves as a central translator, converting data from RS-232/485 devices—such as barcode scanners, VFDs, and temperature controllers—into a format compatible with the PLC’s native protocol, and vice versa. This positions it uniquely in the automation stack: above field-level sensors but below the main controller, ensuring that data from disparate devices is standardized before reaching the PLC.

Model Number D4-RSDC
Brand AutomationDirect
Type Remote Serial Data Concentrator
Input Voltage 24V DC (logic)
Operating Temp Range -10°C to 70°C (14°F to 158°F)
Mounting Style DIN Rail, Panel Mount
Dimensions 4.8in x 3.5in x 1.8in (122mm x 89mm x 46mm)
Weight 0.9 lbs (0.41kg)
Interface/Bus D4-series PLC Backplane, 4x RS-232/485 ports
Compliance CE, UL 61010, RoHS
Supported Protocols Modbus RTU, ASCII, D4 native protocol
Typical Power Draw 5W (max)

 

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Description

The AutomationDirect D4-RSDC functions as a remote serial data concentrator, bridging the gap between serial-based field devices and D4-series PLC backplanes. It serves as a central translator, converting data from RS-232/485 devices—such as barcode scanners, VFDs, and temperature controllers—into a format compatible with the PLC’s native protocol, and vice versa. This positions it uniquely in the automation stack: above field-level sensors but below the main controller, ensuring that data from disparate devices is standardized before reaching the PLC.

D4-RSDC

D4-RSDC

 

What distinguishes the AutomationDirect D4-RSDC is its ability to manage up to 16 concurrent serial connections without data collision, thanks to advanced buffering and prioritization algorithms. It also includes built-in surge protection on all serial ports, safeguarding against voltage transients common in industrial wiring harnesses, and supports both master and slave modes, making it flexible enough to integrate into existing networks or anchor new installations.

D4-RSDC

D4-RSDC

 

Technical specifications:
Model Number D4-RSDC
Brand AutomationDirect
Type Remote Serial Data Concentrator
Input Voltage 24V DC (logic)
Operating Temp Range -10°C to 70°C (14°F to 158°F)
Mounting Style DIN Rail, Panel Mount
Dimensions 4.8in x 3.5in x 1.8in (122mm x 89mm x 46mm)
Weight 0.9 lbs (0.41kg)
Interface/Bus D4-series PLC Backplane, 4x RS-232/485 ports
Compliance CE, UL 61010, RoHS
Supported Protocols Modbus RTU, ASCII, D4 native protocol
Typical Power Draw 5W (max)

 

 

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D4-RSDC

D4-RSDC

Main features and advantages:

Choosing the AutomationDirect D4-RSDC delivers tangible operational advantages that enhance system agility and reduce integration complexity. Its ability to consolidate multiple serial devices onto a single backplane connection eliminates the need for separate communication modules, simplifying control cabinet design and reducing wiring clutter—a critical benefit in space-constrained environments. The module’s intelligent data buffering ensures that time-sensitive commands (like emergency stop signals) are prioritized, preventing delays that could lead to equipment damage or safety incidents. For engineers, the AutomationDirect D4-RSDC reduces the learning curve associated with mixed-protocol systems; its intuitive configuration software allows for quick setup of baud rates, parity settings, and device addressing, cutting commissioning time by up to 30% compared to manual serial network configuration. Most importantly, its robust design ensures consistent performance over time, minimizing unplanned maintenance and keeping communication channels open even in environments with high electromagnetic interference.

D4-RSDC

D4-RSDC

 

Application areas:

The AutomationDirect D4-RSDC excels in applications where reliable serial communication is the linchpin of operational success. In water and wastewater treatment plants, it connects remote flow meters, level sensors, and valve controllers to the central PLC, ensuring that treatment processes are adjusted in real time based on accurate, timely data—critical for meeting regulatory discharge standards. In warehouse automation, it links barcode scanners, conveyor controllers, and automated guided vehicle (AGV) systems, enabling seamless coordination of inventory movement and order fulfillment. It also proves invaluable in pharmaceutical manufacturing, where it integrates serial-based analytical instruments (like pH meters and dissolved oxygen sensors) with the main control system, ensuring that batch data is accurately logged for compliance and quality control. In each of these settings, the AutomationDirect D4-RSDC thrives under the demands of 24/7 operation, withstanding the humidity, dust, and electrical noise that are common in industrial environments.

 

Related products:

 

D4-RS485 – 8-port RS-485-only concentrator for systems with no RS-232 devices
D4-EthDC – Ethernet-based data concentrator for IP-enabled devices, compatible with the D4-RSDC
D4-RS232 – Single-port RS-232 adapter for connecting legacy devices to D4 backplanes
D4-RSDC-PRO – Advanced version with built-in data logging and timestamping for audit-critical systems
D4-BP20 – Extended backplane for pairing multiple D4-RSDC modules in large-scale networks
D4-COM – Universal communication gateway that complements the D4-RSDC in multi-protocol environments
D4-RSDC-EXT – Explosion-proof variant for hazardous locations like chemical processing plants
Installation and maintenance:
Before installing the AutomationDirect D4-RSDC, verify that the D4-series backplane firmware is version 4.0 or higher to support the module’s advanced buffering features. Check that serial devices are configured with unique addresses to prevent data collisions—most issues during initial setup stem from duplicate addressing. Ensure the mounting location provides at least 30mm of clearance on all sides to facilitate cooling, as the module can generate mild heat during high-data-rate operation. For wiring, use twisted-pair shielded cable for all serial connections, and ground the shield at both ends to minimize EMI interference.
During maintenance, perform quarterly checks of the status LEDs: a solid green light indicates normal operation, while a flashing yellow light signals a port error that requires checking the corresponding device connection. Annually, inspect serial port connectors for corrosion (especially in humid environments) and tighten terminal screws to prevent intermittent signal loss. Firmware updates can be applied via the PLC’s configuration software, but schedule these during planned downtime to avoid disrupting data flow.
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