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CLS216 105996005 Specialized Temperature Controller

The CLS216 105996005 operates as a precision temperature controller with a focus on backward compatibility and enhanced sensor adaptability. It fits into the automation stack as a bridge between legacy field devices and modern control platforms, easily integrating with both older PLC systems and newer DCS architectures. What sets it apart is its expanded sensor input range, which includes not only standard thermocouples and RTDs but also specialized sensors used in older industrial equipment that many contemporary controllers no longer support.

Model Number CLS216 105996005
Brand WATLOW ANAFAZE
Type Specialized Temperature Controller
Input Voltage 100 – 240V AC
Operating Temp Range 0°C to 60°C (32°F to 140°F)
Mounting Style DIN rail mount with optional panel – mount adapter
Dimensions 90mm x 110mm x 150mm (LxWxH)
Weight 420g
Interface/Bus RS – 485, Ethernet
Compliance CE, UL 61010, RoHS
Supported Protocols Modbus RTU, Ethernet/IP
Typical Power Draw 5.8W

Description

The CLS216 105996005 operates as a precision temperature controller with a focus on backward compatibility and enhanced sensor adaptability. It fits into the automation stack as a bridge between legacy field devices and modern control platforms, easily integrating with both older PLC systems and newer DCS architectures. What sets it apart is its expanded sensor input range, which includes not only standard thermocouples and RTDs but also specialized sensors used in older industrial equipment that many contemporary controllers no longer support.

CLS216 105996005

CLS216 105996005

The  CLS216 105996005 retains the advanced PID control of the CLS216 series, allowing for precise temperature regulation, while adding a proprietary signal conditioning feature that reduces noise in data from aging sensors— a common issue in facilities with mixed – generation equipment. It supports standard industrial protocols like Modbus RTU, ensuring it can communicate with both new and existing monitoring systems, and includes a simplified interface for quick configuration, making it ideal for retrofitting projects.

CLS216 105996005

CLS216 105996005

Technical specifications:
Model Number CLS216 105996005
Brand WATLOW ANAFAZE
Type Specialized Temperature Controller
Input Voltage 100 – 240V AC
Operating Temp Range 0°C to 60°C (32°F to 140°F)
Mounting Style DIN rail mount with optional panel – mount adapter
Dimensions 90mm x 110mm x 150mm (LxWxH)
Weight 420g
Interface/Bus RS – 485, Ethernet
Compliance CE, UL 61010, RoHS
Supported Protocols Modbus RTU, Ethernet/IP
Typical Power Draw 5.8W

 

 

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CLS216 105996005

CLS216 105996005

Main features and advantages:

Choosing the CLS216 105996005 brings distinct advantages to facilities with mixed – generation equipment. Engineered for legacy system integration, it eliminates the need to replace perfectly functional older sensors when upgrading control systems, significantly reducing retrofitting costs. Its enhanced signal conditioning ensures that data from aging sensors remains accurate, preventing the false readings that can lead to process errors or equipment damage. The controller’s robust design ensures long – term performance in environments where temperature fluctuations and electrical interference are common, minimizing the need for frequent maintenance. For engineers managing facility upgrades, the CLS216 105996005 reduces engineering overhead by simplifying the integration process—its auto – detection feature identifies connected sensors, whether new or old, and configures settings accordingly, cutting down setup time by up to 40% compared to standard controllers.

CLS216 105996005

CLS216 105996005

Application areas:

The CLS216 105996005 finds its niche in industries with long – lived equipment and gradual upgrade cycles. In steel mills, where many furnaces and rolling machines have been in operation for decades, it regulates temperatures using both modern and legacy thermocouples, ensuring consistent product quality during the transition to smart manufacturing. In water treatment plants, which often rely on older pH and temperature sensors alongside new monitoring systems, the CLS216 105996005 maintains accurate temperature control critical for chemical dosing processes, supporting critical system uptime. It’s also widely used in textile manufacturing facilities, where older drying equipment with specialized sensors requires precise temperature management to ensure fabric quality—its ability to handle fast data cycles from both new and old sensors keeps production lines running smoothly.

CLS216 105996005

CLS216 105996005

 

Related products:

CLS216 216 – C20000DF – Standard model with broader protocol support for new installations
CLS216 105996006 – Higher voltage variant for industrial settings with 480V power systems
CLS216 105996004 – Lower – cost version with reduced sensor compatibility, ideal for uniform new sensor setups
CLS216 105996007 – Explosion – proof model for hazardous environments like oil refineries
CLS216 105996008 – Wireless – enabled version for remote monitoring in hard – to – wire locations
CLS216 105996009 – Expansion module adding 4 extra analog outputs for multi – zone control
Installation and maintenance:
Before installing the CLS216 105996005, verify that the legacy sensors you plan to use are listed in the compatibility chart—while it supports most older types, some highly specialized sensors may require a calibration adapter.
Check the voltage of your existing power supply to ensure it falls within the 100 – 240V AC range; using a higher voltage without a transformer can damage the unit. Ensure there’s at least 30mm of clearance on all sides for ventilation, as the controller generates slightly more heat when processing data from multiple sensor types. For ongoing maintenance, inspect the sensor terminals quarterly for oxidation, especially if used with older, unshielded wiring—this can cause signal degradation. The CLS216 105996005 features a diagnostic LED that flashes specific codes for sensor errors, so familiarize yourself with the code guide to speed up troubleshooting. A yearly calibration check using a reference sensor is recommended to maintain accuracy, particularly if using a mix of new and old sensors.
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