The CE4006P2 is a high-performance, multi-parameter process controller meticulously engineered to regulate and optimize industrial processes with unrivaled precision. As part of Emerson’s esteemed lineup of industrial control solutions, it is designed to interface seamlessly with a wide array of sensors, actuators, and higher-level control systems, facilitating a cohesive and efficient industrial automation ecosystem.
Model CE4006P2
Brand Emerson
Type Multi-Parameter Process Controller (Pressure/Temperature)
Power Supply 90 – 264V AC, 47 – 63Hz
Operating Temperature -20°C to +70°C
Mounting DIN rail mount (35mm) or panel mount
Dimensions 120mm x 100mm x 150mm (W x H x D)
Weight 450 grams
Input Types Pressure transducers (4 – 20 mA, 0 – 10 V), Thermocouples (J, K, T, E), RTDs (Pt100)
Outputs 3 relays (10A @ 250V AC), 2 analog (4 – 20 mA)
Control Modes Adaptive PID, Fuzzy logic control, ON/OFF, Manual, Cascade
Communication Ethernet/IP, Modbus TCP, Profibus DP
Accuracy ±0.02 bar (pressure), ±0.2°C (temperature)
Display 5″ color touchscreen
Certifications CE, UL, CSA, IECEx
Environmental Rating IP65
The CE4006P2 is a high-performance, multi-parameter process controller meticulously engineered to regulate and optimize industrial processes with unrivaled precision. As part of Emerson’s esteemed lineup of industrial control solutions, it is designed to interface seamlessly with a wide array of sensors, actuators, and higher-level control systems, facilitating a cohesive and efficient industrial automation ecosystem.
CE4006P2
Functioning as the nerve center of industrial processes, the CE4006P2 receives inputs from an extensive range of sensors, including pressure transducers, thermocouples, and humidity sensors. Based on these inputs, it dynamically adjusts outputs to maintain the setpoints for multiple process variables simultaneously. What sets the CE4006P2 apart for engineers and system integrators is its ability to handle both pressure and temperature control in a single, compact unit. This not only streamlines the hardware setup but also simplifies the programming and maintenance efforts. It can be easily integrated into various system architectures, offering local control capabilities while also enabling remote monitoring and control via industrial networks. Whether operating as a standalone controller in a small-scale production setup or as an integral part of a large-scale Supervisory Control and Data Acquisition (SCADA) or Distributed Control System (DCS), the CE4006P2 adapts effortlessly. Its compatibility with popular industrial communication protocols such as Ethernet/IP and Modbus TCP ensures seamless integration with existing factory infrastructure, promoting interoperability and data exchange across the entire production floor.
CE4006P2
Main features and advantages:
The CE4006P2 is equipped with a host of advanced technical features that redefine process control excellence. Its state-of-the-art adaptive control algorithm, a blend of traditional PID (Proportional-Integral-Derivative) control and intelligent fuzzy logic, enables it to handle even the most complex and non-linear processes with remarkable accuracy. This algorithm continuously adapts to changing process dynamics, such as the varying heat capacities of different materials in a chemical reaction or the fluctuating pressure requirements during the filling of different-sized containers in a packaging line. As a result, it minimizes overshoot and settling times, ensuring stable and efficient process operation. The controller supports a comprehensive range of input types, accommodating various pressure transducer signals (such as 4 – 20 mA, 0 – 10 V) and a wide variety of thermocouple types (including J, K, T, and E), providing flexibility for diverse industrial applications.
In terms of hardware design, the CE4006P2 features a rugged and durable enclosure with an IP65 rating, making it suitable for installation in harsh industrial environments. Whether it’s a dusty factory floor, a humid food processing area, or an area with occasional water splashes, the controller can withstand the elements. Its large, high-resolution color touchscreen display provides operators with a clear and intuitive interface to monitor real-time process data, configure setpoints, and view alarm status. The display can be customized to show the most relevant process variables for each application, enhancing usability and efficiency. TheCE4006P2 also incorporates advanced alarm management capabilities, with configurable high and low limits, deviation alarms, and even predictive maintenance alerts. In the event of a process deviation or potential equipment failure, the controller can trigger immediate actions, such as shutting down critical equipment, sending out SMS or email alerts to operators, and logging detailed event data for subsequent analysis.
CE4006P2
Technical specifications:
Model CE4006P2
Brand Emerson
Type Multi-Parameter Process Controller (Pressure/Temperature)
Power Supply 90 – 264V AC, 47 – 63Hz
Operating Temperature -20°C to +70°C
Mounting DIN rail mount (35mm) or panel mount
Dimensions 120mm x 100mm x 150mm (W x H x D)
Weight 450 grams
Input Types Pressure transducers (4 – 20 mA, 0 – 10 V), Thermocouples (J, K, T, E), RTDs (Pt100)
Outputs 3 relays (10A @ 250V AC), 2 analog (4 – 20 mA)
Control Modes Adaptive PID, Fuzzy logic control, ON/OFF, Manual, Cascade
Communication Ethernet/IP, Modbus TCP, Profibus DP
Accuracy ±0.02 bar (pressure), ±0.2°C (temperature)
Display 5″ color touchscreen
Certifications CE, UL, CSA, IECEx
Environmental Rating IP65
Contact Us Phone:+86 16626708626 WeChat/WhatsApp:+86 16626708626 Email: 3772179818@qq.com
CE4006P2
Application areas:
In the fast-paced and demanding realm of industrial production, the CE4006P2 emerges as a game-changer in process control. Consider a large-scale beverage bottling plant, where thousands of bottles flow through the production line every hour. Here, maintaining the perfect carbonation level in the beverages is crucial. The CE4006P2 continuously monitors the pressure within the carbonation tanks, adjusting the flow of carbon dioxide gas in real-time. By precisely controlling the pressure to within ±0.05 bar, it ensures that each bottle of soda or sparkling water has the ideal fizz, delighting consumers and meeting the strict quality standards of the brand. A deviation in pressure could lead to flat-tasting drinks or, worse, bottles bursting due to over-pressurization, making theCE4006P2 an essential component in safeguarding product quality and production efficiency.
In the semiconductor manufacturing industry, where the creation of microchips demands ultra-precise environmental conditions, the CE4006P2 plays a pivotal role. It manages the pressure and temperature within the cleanroom environments where chips are fabricated. By regulating the air circulation systems and temperature control units, it keeps the pressure differential between different zones of the cleanroom stable, preventing the ingress of contaminants. Simultaneously, it maintains the temperature at a constant 22°C ± 0.5°C, which is critical for the delicate manufacturing processes involving photolithography and etching. Any fluctuations in pressure or temperature could cause defects in the microchips, resulting in costly rework or product rejection. Across industries such as food and beverage, semiconductor, and pharmaceutical manufacturing, the CE4006P2 addresses the complex challenges of multi-variable process control in environments rife with strict regulations, high humidity, and rapid production cycles.
Related products:
CE4006P1 – A single-output variant of the CE4006P2, suitable for applications where only one parameter needs to be controlled, offering a cost-effective solution for simpler processes.
CE4012P2 – A higher-capacity version with additional input and output channels, ideal for large-scale industrial setups that require controlling multiple processes or variables simultaneously. It can be used in multi-tank systems in chemical plants or large cleanroom complexes in semiconductor manufacturing.
CE4006P3 – Similar to the CE4006P2 but with enhanced communication capabilities, including support for wireless communication protocols such as Wi-Fi and Bluetooth, enabling greater flexibility in remote monitoring and control, especially in applications where wired connections are not feasible.
PRESS-TRAN-HIGH-ACC – A high-accuracy pressure transducer specifically calibrated for use with the CE4006P2 in applications where ultra-precise pressure measurement is critical, such as in high-pressure chemical reactors or aerospace component testing.
TC-K-5M – A K-type thermocouple with a 5-meter cable, optimized for long-distance temperature sensing applications and compatible with the CE4006P2 in industrial ovens or large-scale heating systems.
SSR-60DA – A heavy-duty solid-state relay recommended for use with the CE4006P2 for precise and reliable control of high-power heating elements or other electrical loads in industrial processes.
NET-ADAPTER-PROFINET – A Profibus DP adapter that enables seamless integration of the CE4006P2 into Profibus-based industrial networks, expanding its connectivity options for use in plants with existing Profibus infrastructure.
Installation and maintenance:
Before installing the CE4006P2, it is essential to ensure that the mounting location is suitable. If using a DIN rail mount, verify that the rail is securely installed and can support the weight of the controller. For panel mounting, make sure the cutout dimensions in the control panel match the specified dimensions of the CE4006P2 precisely to maintain the IP65 rating. Check the power supply voltage to ensure it falls within the 90 – 264V AC range and that proper grounding is in place to prevent electrical interference. When connecting sensors, use high-quality shielded cables and ensure that the cable lengths are within the recommended limits to avoid signal degradation. Ground the shields at both ends to minimize the impact of electromagnetic interference from nearby electrical equipment. Allow sufficient space around the controller for ventilation, as it dissipates heat during operation. A minimum clearance of 50mm on all sides is recommended, especially in enclosures with other heat-generating components.
For maintenance, regular visual inspections are crucial. Check the display for any signs of damage or abnormal behavior, and ensure that all connections are tight. Loose connections can lead to inaccurate readings or intermittent operation, especially in pressure and temperature control loops. Calibrate the CE4006P2 annually using certified calibration equipment to maintain its high accuracy. In industries with strict regulatory requirements, such as pharmaceuticals and medical device manufacturing, calibration intervals may need to be shorter. Backup the controller’s configuration settings regularly, at least quarterly, to a secure location. This ensures that in the event of a hardware failure or accidental configuration change, the system can be quickly restored to its previous working state. Test the backup and restore procedures periodically to verify their effectiveness. Inspect the relay contacts semi-annually for signs of wear or pitting. If any signs of wear are detected, replace the relays promptly to ensure reliable output control. Also, keep an eye on the system logs for any recurring alarms or error messages, as these can be early indicators of potential issues that need to be addressed.
WhatsApp: +86 16626708626
Email: 3772179818@qq.com
Phone: +86 16626708626
