Name: CAS200 CLS216 Multi-Axis Motion Control Module | Qiming Automation
Brand: WATLOW ANAFAZE
Price: 29800.00 CNY
Availability: InStock

Description

The CAS200 CLS216 functions as a multi-axis motion controller, positioned between the main PLC or HMI and the drive systems in the automation architecture. It connects to servo and stepper drives via a high-speed serial bus, while communicating with the upper-level control system through Ethernet/IP and PROFINET protocols.

CAS200 CLS216

What distinguishes it is its advanced trajectory planning capability, supporting linear, circular, and helical interpolation across all 16 axes—enabling complex motion sequences that would be impractical with basic controllers. The module features a 32-bit floating-point processor that calculates motion profiles in real time, ensuring smooth acceleration and deceleration to prevent mechanical stress on machinery. Equipped with built-in safety functions (STO, SS1 according to EN 61800-5-2), the CAS200 CLS216 provides safe torque-off capabilities, critical for protecting operators and equipment during emergency stops. It also includes a removable memory module for storing motion programs, allowing quick swapping between different production recipes without reconfiguration.

CAS200 CLS216

Technical specifications:
Model Number CAS200 CLS216
Brand WATLOW ANAFAZE
Type Multi-Axis Motion Control Module
Input Voltage 24V DC ±15%
Operating Temp Range 0°C to 55°C (32°F to 131°F)
Mounting Style DIN rail (35mm) with locking clips
Dimensions 140mm x 80mm x 120mm (W x H x D)
Weight 420g
Interface/Bus Ethernet/IP, PROFINET, SERCOS III
Compliance CE, UL 61800-5-1, RoHS
Supported Protocols Ethernet/IP, PROFINET, Modbus TCP, SERCOS III
Typical Power Draw 8.5W

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CAS200 CLS216

Main features and advantages:

Choosing the CAS200 CLS216 delivers tangible benefits that extend beyond basic motion control. Engineered for precision, its advanced control algorithms ensure position accuracy within ±0.01mm, even at high speeds (up to 5m/s), which directly translates to improved product quality in applications like PCB assembly and laser cutting. The module’s compact design reduces control cabinet footprint by up to 30% compared to traditional multi-axis controllers, making it ideal for retrofitting older machinery or designing space-efficient new systems. For programming teams, the CAS200 CLS216 simplifies development with support for IEC 61131-3 languages (Structured Text, Ladder Logic) and a library of pre-built motion function blocks, cutting engineering time by as much as 40%. Its ability to store up to 100 motion programs on the removable memory module also enables quick changeovers between production runs, increasing overall equipment effectiveness (OEE) in flexible manufacturing environments.

CAS200 CLS216

Application areas:

The CAS200 CLS216 excels in applications where precision and multi-axis coordination are critical. In automotive component manufacturing, it controls the synchronized motion of robotic arms in welding cells, ensuring precise joint alignment and consistent weld quality—where even minor positional errors can compromise structural integrity. In electronics assembly, the module manages pick-and-place machines, coordinating the movement of multiple axes to place tiny components (as small as 0.1mm) onto circuit boards with micron-level accuracy. Packaging machinery with complex folding or labeling processes also benefits from the CAS200 CLS216, as it synchronizes conveyor speed, robotic handling, and printing systems to ensure precise alignment of packaging materials—directly impacting product presentation and reducing waste. In each of these settings, the module’s ability to maintain accuracy despite mechanical vibration and electrical noise makes it a trusted component in high-precision workflows.

CAS200 CLS216

Related products:

CAS200 CLS232 – 32-axis version for large-scale motion control systems

CAS200 CLS208 – 8-axis compact variant for smaller applications

CAS100 CLS116 – Previous generation model with reduced processing power

CAS200 CLS216-F – Fiber-optic interface version for EMI-sensitive environments

CAS200 CLS216-S – Safety-enhanced model with SIL 3 certification

CAS200 CLM216 – Integrated motion + logic controller for standalone systems

CAS200 CLS216-H – High-temperature rated (-10°C to 70°C) for harsh environments

Installation and maintenance:

Before installing the CAS200 CLS216, verify that the target drive systems are compatible with SERCOS III or the module’s supported fieldbuses—firmware updates for older drives may be required. Check that the control cabinet provides adequate cooling; the module operates best in environments with forced airflow if ambient temperatures exceed 40°C. Ensure the 24V DC power supply can deliver at least 1.5A, with low ripple (<50mV) to prevent interference with motion calculations. During installation, use shielded cables for all bus connections, grounding the shield at both ends to minimize electromagnetic interference. Mount the module at least 30mm away from high-voltage components (contactors, motor drives) to avoid noise coupling. For initial setup, confirm that the memory module is properly seated and format it using the configuration software before loading motion programs.

Ongoing maintenance for the CAS200 CLS216 focuses on preserving precision and reliability. Weekly checks should include reviewing status LEDs—steady green indicates normal operation, while amber signals a warning (e.g., high temperature), and red indicates a fault (check event log via software). Monthly inspections should verify that all connectors are tight, as vibration can loosen connections over time, especially on the drive bus. Every six months, back up motion programs to a secure location using the configuration software, and compare current motion performance data (position error, cycle time) with baseline values to identify drift. Firmware updates, released quarterly, should be applied during scheduled downtime to access new motion control features and security patches—these can be installed via Ethernet without removing the module from the cabinet.

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