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Phone: +86 16626708626Description
Real-World Use & Application Scenarios
In critical machinery condition monitoring, the BENTLY 87199-01 module is a trusted component within vibration monitoring systems used extensively in power generation, oil and gas, and heavy manufacturing industries. Its primary function is detecting, diagnosing, and logging vibration data from machinery to identify faults early and prevent catastrophic failures. This monitoring capability is crucial where rotating equipment such as turbines, compressors, motors, and pumps must operate continuously under high stress. The BENTLY 87199-01 integrates seamlessly into industrial control and distributed control systems (DCS), providing real-time vibration data that drives predictive maintenance and operational efficiency. The module is engineered to withstand harsh industrial environments featuring high temperatures, humidity, and electrical noise, ensuring reliable performance and operational safety. It addresses core challenges in industrial automation by converting analog signals from transducers into actionable intelligence for control room operators, helping reduce downtime and extend equipment life.
- 87199-01
- 87199-01
Product Introduction & Positioning
The BENTLY 87199-01 is a high-performance digital signal processing module tailored for vibration monitoring within Bently Nevada’s machinery protection systems. Designed for use with PLCs and DCS platforms, it processes signals from sensors such as proximity probes and accelerometers to quantify vibration levels accurately. This module supports up to six channels for simultaneous monitoring of multiple measurement points, enabling comprehensive diagnostic coverage of rotating machinery. Positioned as an integral element of machinery health surveillance, the BENTLY 87199-01 contributes to early fault detection, alarm management, and trend analysis. Its compact design allows installation within control panels, providing reliable analog-to-digital conversion and signal conditioning. Engineers and maintenance specialists rely on this model for safeguarding costly equipment and ensuring compliance with safety and operational standards.
Key Technical Features & Functional Benefits
The BENTLY 87199-01 module supports six channels with a wide frequency response range suitable for various types of rotating machinery. Its high signal accuracy detects subtle deviations in vibration patterns, enabling early identification of imbalance, misalignment, or bearing wear. The embedded digital signal processing capabilities provide real-time data conversion and analysis, delivering timely alarms and diagnostics within the control system.
Designed for industrial durability, the module operates within a broad temperature range from -20°C to +70°C and withstands relative humidity up to 95%, non-condensing. Its compact form factor fits standard control cabinets, making it easy to retrofit or integrate in new machinery protection setups. The module complies with international safety and performance certifications such as CE and UL, ensuring it meets stringent industrial reliability requirements.
The BENTLY 87199-01 facilitates seamless integration with other Bently Nevada 3500 series components and third-party automation systems through analog and digital signal outputs compatible with PLCs and DCSs. Its low power consumption reduces operational costs, while built-in diagnostics enhance maintainability by alerting technicians to module status and faults, ensuring continuous monitoring and reduced downtime.
Detailed Technical Specifications
| Parameter | Value |
|---|---|
| Model | 87199-01 |
| Brand | Bently Nevada |
| Product Type | Digital Signal Processor Module |
| Number of Channels | 6 |
| Input Signal Types | Proximity probes, accelerometers |
| Frequency Range | Wide industrial range |
| Operating Temperature | -20°C to +70°C |
| Humidity Range | 5% to 95% non-condensing |
| Power Supply | 24 V DC |
| Power Consumption | Low power |
| Mounting | Control panel/cabinet installation |
| Certifications | CE, UL, ISO |
| Weight | Approx. 1.8 lbs |
Related Modules or Compatible Units
3500/16 Dual Vibration Monitor – For two-channel dual vibration monitoring applications.
3500/20 Dual Thrust Position Monitor – Complements vibration monitoring by measuring thrust position.
3500/33 16-Channel Relay Module – Provides configurable relay outputs tied to vibration alarms.
3500/45 Position Monitor – Processes position data from various transducers for comprehensive machinery oversight.
3500/60 Temperature Monitor – Monitors motor bearing temperatures in conjunction with vibration data.
3500/91M Communication Gateway – Interface module for integrating vibration data into plant-wide control systems.
System 1 Software – Bently Nevada’s software platform for visualization, analysis, and trend monitoring.
Installation Notes & Maintenance Best Practices
Install the BENTLY 87199-01 securely within vibration monitoring or control system cabinets that support Bently Nevada 3500 series modules. Ensure proper grounding and shielding to minimize electrical noise interference, vital for accurate vibration signal acquisition. Maintain ambient temperature within recommended levels and avoid exposure to moisture to prolong module life.
Routine maintenance involves periodic visual inspection, checking for dust buildup, connector integrity, and alarm indications from the module’s diagnostic outputs. Systematic analysis of vibration trends and alarms helps schedule predictive maintenance, preventing unexpected failures. Firmware updates and calibration checks should be performed according to manufacturer guidelines to maintain measurement accuracy and responsiveness.
