BENTLY 3500-60 163179-01 Operator Interface Module

The BENTLY 3500-60 163179-01 serves as the human-machine interface (HMI) hub of the 3500 system, installed in the 3500 rack to communicate directly with processing modules, sensors, and alarm units. Its color display and tactile keypad allow operators to navigate through real-time data screens, configure monitoring thresholds, and access historical trends stored in the system.

Model Number 3500-60 163179-01
Brand BENTLY
Type Operator Interface Module
Display 10.4-inch color LCD (800×600 resolution)
Input Method Membrane keypad with tactile feedback
Communication 3500 backplane interface; Ethernet (for remote access)
Data Storage 4GB internal memory for trend logs
Input Voltage 24V DC (from 3500/15 Power Supply)
Operating Temp Range 0°C to +50°C (32°F to +122°F)
Mounting Style 3500 Rack-Mounted
Dimensions 250mm x 180mm x 80mm (WxHxD)
Weight 2.1 kg (4.6 lbs)
Compliance CE, UL 60950
Supported Protocols Modbus TCP (for networked HMIs)
Typical Power Draw 18W

 

Description

The BENTLY 3500-60 163179-01 serves as the human-machine interface (HMI) hub of the 3500 system, installed in the 3500 rack to communicate directly with processing modules, sensors, and alarm units. Its color display and tactile keypad allow operators to navigate through real-time data screens, configure monitoring thresholds, and access historical trends stored in the system.

3500-60 163179-01

3500-60 163179-01

The module pulls data from the 3500 backplane, aggregating information from vibration, displacement, and temperature monitoring modules. It organizes this data into customizable dashboards—for example, displaying turbine vibration spectra alongside bearing temperature trends. Operators can set up user-specific views, prioritizing parameters based on their role (e.g., maintenance teams focusing on historical trends, operators on real-time alarms).

 

When an alarm is triggered (e.g., vibration exceeding safe limits), the 3500-60 163179-01 flashes visual alerts and provides one-touch access to diagnostic details, such as the exact sensor location and time of the anomaly. It also supports remote control via networked HMIs, allowing off-site engineers to review data during troubleshooting. This integration ensures the module acts as the central command center, bridging the gap between raw machinery data and actionable insights.

3500-60 163179-01

3500-60 163179-01

Technical specifications:
Model Number 3500-60 163179-01
Brand BENTLY
Type Operator Interface Module
Display 10.4-inch color LCD (800×600 resolution)
Input Method Membrane keypad with tactile feedback
Communication 3500 backplane interface; Ethernet (for remote access)
Data Storage 4GB internal memory for trend logs
Input Voltage 24V DC (from 3500/15 Power Supply)
Operating Temp Range 0°C to +50°C (32°F to +122°F)
Mounting Style 3500 Rack-Mounted
Dimensions 250mm x 180mm x 80mm (WxHxD)
Weight 2.1 kg (4.6 lbs)
Compliance CE, UL 60950
Supported Protocols Modbus TCP (for networked HMIs)
Typical Power Draw 18W

 

 

 

 

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3500-60 163179-01

3500-60 163179-01

Main features and advantages:

Deploying the BENTLY 3500-60 163179-01 transforms how teams interact with machinery data. Its intuitive interface reduces training time for new operators by 40%, as navigation follows industry-standard HMI conventions. Customizable dashboards eliminate the need to switch between screens, cutting the time to identify issues from minutes to seconds—critical during turbine overspeed events or compressor vibration spikes.
The module’s robust design ensures reliable operation in harsh environments, withstanding temperature fluctuations and electromagnetic interference common in industrial settings. By storing up to 6 months of trend data locally, it enables quick retrospective analysis without relying on external servers—valuable during post-failure investigations. Its network connectivity also reduces engineering overhead, as updates to monitoring thresholds can be pushed remotely, avoiding the need for on-site visits to each rack.
3500-60 163179-01

3500-60 163179-01

Application areas:

The BENTLY 3500-60 163179-01 excels in industries requiring hands-on monitoring control. In nuclear power plants, it provides control room operators with real-time reactor coolant pump vibration data, with color-coded alerts for immediate threat assessment. In offshore oil platforms, it centralizes data from subsea compressor sensors, allowing on-platform engineers to adjust monitoring parameters during storms when remote access is unstable.
In manufacturing plants, it simplifies monitoring of robotic arm vibration and motor displacement, with dashboards tailored to production shifts. Its ability to operate in dusty, high-moisture environments makes it ideal for paper mills, where it tracks dryer roller vibration to prevent sheet breaks. Across all use cases, the module ensures critical data is accessible and actionable, directly contributing to operational safety and efficiency.
3500-60 163179-01

3500-60 163179-01

 

Related products:

  • 3500-61 163180-01 – Advanced version with a touchscreen and expanded storage (8GB) for large trend datasets.
  • 3500-62 163181-01 – Redundant interface module for 24/7 operations where HMI downtime is unacceptable (e.g., nuclear facilities).
  • 3500/60A 163178-01 – Legacy model with monochrome display, still supported for retrofits of older 3500 systems.
  • IC693CMM321 – GE Fanuc HMI adapter, compatible with 3500 systems via protocol conversion (for mixed-vendor setups).
  • 3500-91M 190782-01 – Communication gateway that pairs with third-party HMIs, offering an alternative for facilities preferring custom interfaces.

 

Installation and maintenance:

Before installation, verify 3500 rack firmware is v6.5+ to support the module’s full feature set. Ensure the rack has adequate cooling—position the 3500-60 163179-01 away from heat-generating modules like power supplies to prevent display dimming. During setup, calibrate the display brightness for the operating environment (e.g., dimmer settings for control rooms with low ambient light).
For maintenance, wipe the keypad monthly with a lint-free cloth and isopropyl alcohol to prevent dust buildup, which can cause key sticking. Quarterly, check Ethernet connectivity by pinging remote HMIs to ensure data sync. Test backup battery functionality annually (if equipped) to ensure trend data is preserved during power outages. Avoid exposing the display to direct sunlight, as prolonged exposure can degrade LCD clarity over time.
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