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Phone: +86 16626708626Description
The Bentley 3500/53 133396-01 is an advanced overspeed detection module and an important component of the Bentley 3500 series mechanical protection system. The Bentley 3500 series is renowned for its reliability and accuracy, and is a reliable solution for protecting industrial machinery. The 3500/53 133396-01 module is specifically designed for precise measurement of mechanical speed.
3500/53 133396-01
It seamlessly connects with the 3500 series architecture and receives input from sensors such as proximity probes or magnetic pickups located near mechanical rotating components. Once the speed data is received, the module uses advanced algorithms to process it. It compares the measured speed with user-defined settings, which are configured according to the specific requirements of the machinery. If the speed exceeds these set values, the module can take a series of actions. It can emit alarm signals to alert the operator, and in more critical situations, it can trigger a safe shutdown to protect the machinery from damage.
Its compatibility with the 3500 series ecosystem means it can be easily integrated into existing monitoring settings. This reduces the complexity of system design and installation as it can work in conjunction with other modules in the series, such as vibration monitoring or temperature measurement modules. This module also provides flexible configuration options, allowing customization based on the unique needs of different types of machinery and industrial applications. Whether it is small manufacturing machinery or large industrial steam turbines, the Bentley 3500/53 133396-01 can be customized to provide effective overspeed protection.
3500/53 133396-01
Main features and advantages:
High precision speed measurement: This module is equipped with advanced sensor technology and signal processing capabilities, which can measure speed with extremely high accuracy. It can detect small changes in rotational speed, allowing for early detection of potential overspeed situations. This high precision is crucial for protecting expensive and sensitive machinery, as it allows for timely intervention before any significant damage occurs.
Durable and sturdy design: This module is designed to withstand harsh industrial environments and can operate within a wide temperature range of -40 ° C to+85 ° C. Its structure can resist vibration, dust, and moisture, making it suitable for challenging environments such as oil drilling platforms, power plants, and manufacturing workshops. The module is compact in size (approximately 16cm x 16cm x 12cm), making it easy to install in control cabinets or in small spaces near monitored machinery without affecting performance.
Flexible sensor input compatibility: 3500/53 133396-01 accepts inputs from proximity probes and magnetic pickups. The flexibility of sensor selection enables engineers to choose the most suitable sensor for their specific application based on factors such as mechanical type, operating environment, and required accuracy level. This enables the module to adapt to various industrial scenarios.
Configurable alarm and shutdown logic: Engineers can program modules to set different alarm thresholds and trigger safe shutdowns based on various speed related parameters. This includes monitoring overspeed, speed bands, rotor acceleration, and even notifying when the speed reaches zero. This configurability ensures that the module can be optimized for different operating conditions and mechanical types, providing customized methods for overspeed protection.
3500/53 133396-01
Technical specifications:
Model 3500/53 133396-01
Brand Bentley
Type overspeed detection module
System compatibility Bentley 3500 series
Input type: proximity probe, magnetic pickup
Output signal alarm signal, shutdown signal
Speed measurement accuracy ± 0.1% of full range
Working temperature -40 ° C to+85 ° C
Storage temperature -55 ° C to+125 ° C
Humidity 5% -95%, non condensing
Size 16cm (height) x 16cm (width) x 12cm (depth)
Weight 0.8 kilograms
Certified CE, UL, CSA (compliant with international safety standards)
Number of channels: 2 speed input channels
Configurable settings for multiple user-defined alarm and shutdown speed settings
The communication interface can communicate with other 3500 series modules through the series backplane
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Phone:+86 16626708626
WeChat/WhatsApp:+86 16626708626
Email: 3772179818@qq.com
3500/53 133396-01
Application areas:
In power plants, large steam turbines and generators operate at high speeds to generate electricity. Unexpected speeding incidents may lead to mechanical failures, causing significant damage to equipment and potentially affecting power supply in large areas. The3500/53 133396-01 module is installed here to continuously monitor the speed of these rotating components. By providing real-time speed data and promptly detecting any deviation from the normal operating range, it can prevent potential disasters.
The integrity of the steam turbine system is crucial for safety in nuclear power plants. The Bentley 3500/53 133396-01 module serves as a safety barrier, enabling immediate corrective measures to be taken in the event of overspeed, thereby protecting the entire power generation infrastructure.
Oil and gas refineries are also an important area where3500/53 133396-01 plays a crucial role. The pumps and compressors in these facilities often bear high pressure and variable loads. Overloading of such equipment may result in leaks, explosions, or fires, endangering personnel and environmental safety. This module can accurately measure the rotational speed of these key components and provide an early warning system. If the speed exceeds the predefined safety limit, it can trigger an emergency shutdown procedure to minimize the risk of catastrophic events.
In the manufacturing industry, high-speed production lines equipped with conveyor belts, motors, and spindles rely on Bentley 3500/53 133396-01 to ensure stable and safe operation. It helps maintain product quality by preventing equipment failures caused by overspeed, which could otherwise result in product defects and production line downtime.
3500/53 133396-01
Related products:
Bentley 3500/22M – Mechanical Protection Module, supplements 3500/53 133396-01 by providing additional monitoring functions such as shaft speed and key phase measurement. The combination of the two can provide a more comprehensive understanding of the health status of the machinery, as the 3500/22M shaft speed data can be correlated with the overspeed detection data of 3500/53 133396-01 for better analysis.
Bentley 3500/32- Four channel displacement module. In complex mechanical settings, this module can be used in conjunction with 3500/53 133396-01. Although 3500/53 133396-01 focuses on speed, 3500/32 monitors displacement, which may also be related to overspeed issues. For example, during overspeed events, excessive displacement may occur due to increased mechanical forces.
Bentley 3500/92- Communication Gateway Module. It enables 3500/53 133396-01 to communicate with enterprise level systems. This is crucial for remote monitoring and integrating data into larger industrial networks, allowing factory managers and engineers to access speeding data from a central location and make informed decisions.
Bentley 3500/05- Rack Power Supply. Ensuring stable power supply to the 3500 series rack is crucial for the normal operation of the 3500/53 133396-01 and other modules in the system. If there is no reliable power supply, the overspeed detection module may not operate accurately, putting the machinery at risk.
Bentley 3500/60M – Temperature Monitoring Module. Although 3500/53 133396-01 focuses on speed, temperature may be related to overspeed conditions. For example, speeding incidents may lead to increased friction and subsequent overheating. The 3500/60M can be used in conjunction with the 3500/53 133396-01 to provide a more comprehensive view of the mechanical health condition, enabling the development of wiser preventive maintenance strategies.
Bentley 3500/15- Relay Module. Can be used in conjunction with 3500/53 133396-01 to achieve alarm driven shutdown or control other safety related functions in mechanical protection systems. 3500/53 133396-01 can send signals to the 3500/15 relay module, which then activates the appropriate safety mechanisms.
Installation and maintenance:
Precautions before installation:
Ensure that the 3500 series rack is properly grounded. A reliable grounding connection (resistance ≤ 1 ohm) is crucial to prevent electrical interference that may affect the accuracy of the3500/53 133396-01 module speed measurement. Any electrical noise can lead to incorrect readings, which may result in unnecessary shutdowns, or worse, the inability to detect actual overspeed events.
When installing proximity probes or magnetic pickups, please carefully follow the manufacturer’s guidelines. The correct position of these sensors relative to rotating machinery is crucial for accurate speed detection. Improper positioning may result in inaccurate speed readings, thereby endangering the effectiveness of the overspeed protection system. Ensure there is sufficient space around the module for proper ventilation, as the module may generate heat during operation. Overheating can affect the performance and service life of the module. In addition, ensure that the control cabinet has sufficient space to accommodate modules and any related wiring.
Check the compatibility of all components in the 3500 series system. 3500/53 133396-01 should be integrated with other modules and devices to avoid communication or functional conflicts. For example, ensure that the data transmission rate and communication protocol between 3500/53 133396-01 and other modules are compatible.
Maintain best practices:
Perform visual inspections on modules every quarter. Check for any signs of physical damage, such as cracked casing or loose connections. Check for signs of overheating, such as component discoloration or burnt smell. Loose connections may result in data loss or incorrect readings, while overheating may cause component failure.
Calibrate the sensors connected to the 3500/53 133396-01 module annually. Use a calibrated reference source to ensure the accuracy of speed measurement. The module itself may also have built-in calibration programs, which should be followed for calibration. Inaccurate sensor calibration may result in false overspeed alarms or inability to detect actual overspeed situations.
Keep the firmware of the module at the latest version. Bentley may release firmware updates to improve performance, add new features, or fix any known issues. Arrange regular firmware updates and install according to recommendations. The new firmware version may enhance the module’s ability to handle complex speed related scenarios or improve its communication with other modules.
In environments with high dust or humidity, consider conducting inspections more frequently to prevent the accumulation of pollutants from affecting the performance of the module. Dust and moisture may corrode electrical components and interfere with signal transmission, resulting in unreliable operation of the overspeed detection module.
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