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BENTLY 3500/44M 176449-03 four-channel aeroderivative gas turbine vibration monitor module

The 3500/44M 176449-03 is a four-channel aeroderivative gas turbine vibration monitor module within Bently Nevada’s 3500 Series. It accepts inputs from various sensor types including Bently Nevada’s Proximitor and accelerometer sensors via interface modules, enabling detailed vibration analysis. Programmable with the 3500 Rack Configuration Software, the module supports signal integration, 1X vibration tracking, and band-pass vibration filtering to tailor measurements to specific turbine operating modes. It continuously compares vibration parameters against user-set alarm thresholds, providing immediate alerting capabilities critical for fast operational decision-making. Designed for easy integration into 3500 system racks, the module communicates essential machine condition data to operators and maintenance personnel for ongoing asset health management.

Description

Real-World Use & Application Scenarios

The Bently Nevada 3500/44M 176449-03 vibration monitor is specifically engineered for aero-derivative gas turbine applications, a critical sector where machinery condition monitoring directly influences operational safety and efficiency. It is extensively used in power generation facilities, particularly those employing aero-derivative turbines, where rapid response and precise vibration measurement prevent costly downtime and damage. By continuously tracking vibration levels on multiple channels, this module helps plant operators detect early signs of mechanical imbalance, misalignment, bearing wear, or other faults in high-speed rotating equipment. Its reliable performance in harsh industrial conditions, coupled with real-time diagnostics, positions it as an indispensable tool for risk mitigation and asset preservation in aerospace-inspired turbine environments.

3500/44M 176449-03
3500/44M 176449-03
3500/44M 176449-03
3500/44M 176449-03

Product Introduction & Positioning

The 3500/44M 176449-03 is a four-channel aeroderivative gas turbine vibration monitor module within Bently Nevada’s 3500 Series. It accepts inputs from various sensor types including Bently Nevada’s Proximitor and accelerometer sensors via interface modules, enabling detailed vibration analysis. Programmable with the 3500 Rack Configuration Software, the module supports signal integration, 1X vibration tracking, and band-pass vibration filtering to tailor measurements to specific turbine operating modes. It continuously compares vibration parameters against user-set alarm thresholds, providing immediate alerting capabilities critical for fast operational decision-making. Designed for easy integration into 3500 system racks, the module communicates essential machine condition data to operators and maintenance personnel for ongoing asset health management.

Key Technical Features & Functional Benefits

The 3500/44M 176449-03 accommodates four independent vibration channels with a wide frequency response from 1 Hz up to 30 kHz, covering both low-frequency structural and high-frequency bearing and blade pass vibrations. Signal conditioning includes configurable bandpass filters and tracking filters designed specifically for aeroderivative turbines running at speeds from 2,400 to 30,000 RPM. This provides accurate and relevant vibration information aligned with turbine dynamics.

The module’s input impedance for Aero GT I/O exceeds 95 kΩ, ensuring high signal sensitivity coupled with low noise interference. Power consumption is efficient at approximately 7.7 watts, making it suitable for continuous monitoring applications. Temperature tolerance ranges from -30°C to +65°C, accommodating the variable environments typical in turbine enclosures. Integrated alarms can be configured with multiple alert and danger setpoints and timed delays, supporting comprehensive vibration surveillance.

The compact form factor (241.3 mm x 24.4 mm x 241.8 mm) and industrial-grade build facilitate mounting in standard 3500 racks. Communication interfaces allow seamless integration with plant-level monitoring software, supporting predictive maintenance strategies and asset lifecycle planning.

Detailed Technical Specifications

Parameter Value
Model 3500/44M 176449-03
Brand Bently Nevada
Product Type Aeroderivative GT Vibration Monitor Module
Number of Channels 4
Frequency Response 1 Hz to 30 kHz
Signal Filtering Configurable bandpass and tracking filters
Input Impedance >95 kΩ (Aero GT I/O)
Power Consumption Approximately 7.7 watts
Operating Temperature -30°C to +65°C
Dimensions (HxWxD) 241.3 mm x 24.4 mm x 241.8 mm
Weight Approximately 0.91 kg

Related Modules or Compatible Units

3500/40M – Multi-channel proximitor monitor for vibration and position measurements.
3500/45 – Position and expansion monitor for axial and differential expansion.
3500/50 – Tachometer module for shaft speed and acceleration monitoring.
3500/60 – Temperature monitor complementing vibration monitoring systems.
3500/91M – Communication gateway module integrating 3500 data into plant control networks.
System 1 Software – Bently Nevada’s platform for in-depth monitoring and analysis.
3500/70M – Reciprocating compressor vibration monitor module.

Installation Notes & Maintenance Best Practices

The 3500/44M 176449-03 module should be installed securely in Bently Nevada 3500 Series racks with proper electrical connections and grounding to ensure data accuracy and system safety. Use the compatible interface modules (part numbers 86517 and 86497) to connect sensors like Velomitors and accelerometers. Maintain ambient conditions within specified operating temperature and humidity limits to protect module longevity.

Routine maintenance involves monitoring module LEDs and communication signals to verify operational integrity. Utilize Bently Nevada’s configuration software for system setup and diagnostics. Periodic cleaning of connectors and inspection of sensor wiring help prevent signal loss or interference. Firmware updates and calibration checks contribute to maintaining optimal monitoring performance in aero-derivative turbine applications.