BENTLY 3500-22M 288055-01 Vibration and Displacement Monitoring Module

The BENTLY 3500-22M 288055 -01 is an integral part of the BENTLY 3500 machinery protection system. It is typically installed within a BENTLY 3500 rack, which serves as the central housing for multiple monitoring and control modules. This module interfaces directly with vibration and displacement sensors that are strategically placed on the rotating machinery.

Model Number3500-22M 288055 -01
Brand BENTLY
Type Vibration and Displacement Monitoring Module
Input SignalsFrom accelerometers (for vibration) and proximity probes (for displacement)
Signal ProcessingAdvanced algorithms for frequency, amplitude, and phase analysis
Output InterfaceCommunicates with other BENTLY 3500 modules via system backplane
Measurement AccuracyHigh – precision measurement of vibration and displacement
Input Voltage24V DC (from system power supply)
Operating Temp Range- 10°C to + 55°C (14°F to + 131°F)
Mounting StyleRack – Mounted (compatible with BENTLY 3500 racks)
Communication ProtocolsSupports standard industrial communication protocols for data transfer within the system
ComplianceCE, UL 61010 (suitable for industrial use)
Data ThroughputHigh – speed data transfer to enable real – time monitoring
Data StorageOn – board buffer for short – term data storage (configurable)

 

Description

The BENTLY 3500-22M 288055 -01 is an integral part of the BENTLY 3500 machinery protection system. It is typically installed within a BENTLY 3500 rack, which serves as the central housing for multiple monitoring and control modules. This module interfaces directly with vibration and displacement sensors that are strategically placed on the rotating machinery.

3500-22M 288055-01

3500-22M 288055-01

For vibration measurement, it can be connected to accelerometers. These accelerometers detect the acceleration of the vibrating component, and the3500-22M 288055 -01 converts this analog acceleration signal into digital data. It then applies advanced signal processing algorithms to analyze the frequency, amplitude, and phase of the vibration. This analysis helps in differentiating between normal operational vibrations and abnormal vibrations that could indicate a problem. For displacement measurement, the module works in tandem with proximity probes. These probes use electromagnetic fields to measure the distance between the probe tip and the target surface on the rotating machinery. The module processes the signals from the proximity probes to determine the displacement of the component.

 

 

The data processed by the 3500-22M 288055 -01 is then transmitted to other components within the BENTLY 3500 system. It provides essential input for the system’s alarm and shutdown logic. If the measured vibration or displacement exceeds pre – set thresholds, the module sends signals to the alarm units, which in turn notify plant operators. It also interfaces with data acquisition units, allowing for long – term data storage and trending analysis. This historical data can be used for predictive maintenance purposes, as trends in vibration and displacement over time can reveal the gradual degradation of machinery components. In the overall industrial monitoring and control system, the 3500-22M 288055 -01 acts as a key sensor – to – system interface, ensuring that the health of rotating machinery is continuously and accurately monitored.

3500-22M 288055-01

3500-22M 288055-01

Technical specifications:
Model Number3500-22M 288055 -01
Brand BENTLY
Type Vibration and Displacement Monitoring Module
Input SignalsFrom accelerometers (for vibration) and proximity probes (for displacement)
Signal ProcessingAdvanced algorithms for frequency, amplitude, and phase analysis
Output InterfaceCommunicates with other BENTLY 3500 modules via system backplane
Measurement AccuracyHigh – precision measurement of vibration and displacement
Input Voltage24V DC (from system power supply)
Operating Temp Range- 10°C to + 55°C (14°F to + 131°F)
Mounting StyleRack – Mounted (compatible with BENTLY 3500 racks)
Communication ProtocolsSupports standard industrial communication protocols for data transfer within the system
ComplianceCE, UL 61010 (suitable for industrial use)
Data ThroughputHigh – speed data transfer to enable real – time monitoring
Data StorageOn – board buffer for short – term data storage (configurable)

 

 

 

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3500-22M 288055-01

3500-22M 288055-01

 

Main features and advantages:

Implementing the BENTLY 3500-22M 288055 -01 in real – world industrial scenarios brings about a plethora of benefits. Its high – accuracy vibration and displacement monitoring capabilities enable maintenance teams to detect early signs of equipment wear and tear. This has been shown to reduce unplanned downtime by up to 50% in many industrial facilities. By detecting issues early, maintenance can be scheduled during planned outages, avoiding costly emergency repairs.
The module’s ability to interface with a wide range of sensors and other BENTLY 3500 modules simplifies the overall monitoring system. This results in cost savings of up to 30% in terms of hardware and software integration. The real – time data provided by the 3500-22M 288055 -01 also helps in optimizing the performance of rotating machinery. Operators can make adjustments based on the accurate measurements, leading to improved energy efficiency. In some cases, this has translated into energy savings of up to 15% in power – intensive industrial processes. Additionally, the long – term data storage and trending analysis capabilities of the module support more effective predictive maintenance strategies, further enhancing the reliability and lifespan of industrial equipment.
3500-22M 288055-01

3500-22M 288055-01

Application areas:

  • Power Generation: In thermal power plants, the 3500-22M 288055 -01 is used to monitor the vibration of steam turbines. By continuously measuring the vibration of turbine blades, it can detect issues such as blade erosion, misalignment, or unbalance. In hydroelectric power plants, it monitors the displacement of generator rotors. Any abnormal displacement could indicate problems with the bearings or alignment, which, if not addressed, could lead to power generation inefficiencies or equipment failure.
  • Oil and Gas: In oil refineries, the module is crucial for monitoring the vibration of pumps and compressors. Pumps are used to transfer various fluids, and excessive vibration can indicate issues with the impellers or bearings. Compressors, on the other hand, require precise displacement monitoring to ensure the proper sealing and operation of pistons. In gas processing plants, it helps in maintaining the integrity of high – speed centrifugal compressors by detecting any vibration – related problems promptly.
  • Manufacturing: In automotive manufacturing plants, the 3500-22M 288055 -01is used to monitor the vibration of robotic arms. Precise control of vibration is essential to ensure accurate assembly operations. In textile mills, it monitors the displacement of spinning machines. Any deviation in displacement can affect the quality of the yarn being produced.
3500-22M 288055-01

3500-22M 288055-01

Related products:

BENTLY 3500 – 23M 288056 – 01: This is a more advanced version of the vibration and displacement monitoring module. It offers additional features such as enhanced signal filtering capabilities and more complex data analytics. It is suitable for applications where extremely high – precision monitoring and in – depth analysis of vibration and displacement data are required, such as in high – tech manufacturing processes or research facilities with sensitive rotating equipment.

BENTLY 3500 – 21M 288054 – 01: A more basic version of the module with fewer input channels and less advanced signal processing features. It is designed for less demanding applications where the budget is a primary concern and the need for high – volume data processing or complex monitoring requirements is not significant. This could be suitable for small – scale industrial setups or simple machinery where the level of risk associated with equipment failure is relatively low.

3500-22M 288055-01

3500-22M 288055-01

 

Installation and maintenance:

Before installing the BENTLY 3500-22M 288055 -01, it is essential to ensure the proper calibration of the connected sensors. Both accelerometers and proximity probes should be calibrated according to the manufacturer’s specifications. The module’s input channels must be configured correctly to match the type and range of the sensors. When mounting the module in the BENTLY 3500 rack, make sure there is sufficient clearance around it for proper ventilation. Overheating can degrade the module’s performance and accuracy.
For ongoing maintenance, regularly check the module’s status indicators. These indicators can provide information about power supply, data communication, and sensor connectivity. Periodically clean the module to remove dust and debris, as these can interfere with the internal electronics. If any issues are detected, such as abnormal vibration or displacement readings, consult the BENTLY technical support documentation. It is also advisable to update the module’s firmware regularly. Firmware updates often include bug fixes, performance improvements, and enhanced compatibility with new sensors or system components.
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