BENTLY 3500-20 Rack Interface Module

The Bently 3500-20 acts as the nerve center for data flow within the 3500 Machinery Protection System. It is designed to be installed directly into the 3500 rack, where it interfaces with up to 16 I/O modules via the rack’s backplane. This module is responsible for conditioning and digitizing the analog signals received from sensors, converting them into a format that can be easily processed by the system’s central processing unit (such as the 3500-05 module).

Model Number3500-20
Brand Bently
TypeRack Interface Module
Input Voltage24V DC (from 3500/15 Power Supply)
Operating Temp Range0°C to +60°C (32°F to +140°F)
Mounting Style3500 Rack-Mounted
Dimensions170mm x 85mm x 230mm (WxHxD)
Weight1.1 kg
Interface/Bus3500 System Backplane; Supports MODBUS RTU, Ethernet/IP, Profibus
ComplianceCE, UL 508, ATEX/IECEx Zone 2
Data Transfer RateUp to 100 Mbps (Ethernet/IP)
Power Consumption8W

Description

The Bently 3500-20 acts as the nerve center for data flow within the 3500 Machinery Protection System. It is designed to be installed directly into the 3500 rack, where it interfaces with up to 16 I/O modules via the rack’s backplane. This module is responsible for conditioning and digitizing the analog signals received from sensors, converting them into a format that can be easily processed by the system’s central processing unit (such as the 3500-05 module).

3500-20

3500-20

One of its standout features is its support for multiple communication protocols, including MODBUS RTU, Ethernet/IP, and Profibus. This versatility allows it to integrate seamlessly with a wide range of existing control systems and software platforms, facilitating the transfer of critical machinery health data to operators and maintenance teams, whether they are on-site or remotely. The 3500-20 also incorporates advanced diagnostic capabilities, constantly monitoring its own operation and the integrity of the data it processes. In the event of a communication failure, signal anomaly, or internal issue, it can quickly alert the system, enabling rapid troubleshooting and minimizing downtime.
In terms of system architecture, the 3500-20 works in tandem with other modules in the 3500 series. For example, it can feed processed data to the 3500-05 central processing module for in-depth analysis, and then communicate the results to display modules (like the 3500/42M) for visual representation. Its modular design allows for easy expansion and customization of the monitoring system, enabling users to add or remove I/O modules as per their specific machinery monitoring requirements.
3500-20

3500-20

Technical specifications:
Model Number3500-20
Brand Bently
TypeRack Interface Module
Input Voltage24V DC (from 3500/15 Power Supply)
Operating Temp Range0°C to +60°C (32°F to +140°F)
Mounting Style3500 Rack-Mounted
Dimensions170mm x 85mm x 230mm (WxHxD)
Weight1.1 kg
Interface/Bus3500 System Backplane; Supports MODBUS RTU, Ethernet/IP, Profibus
ComplianceCE, UL 508, ATEX/IECEx Zone 2
Data Transfer RateUp to 100 Mbps (Ethernet/IP)
Power Consumption8W

 

 

 

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3500-20

3500-20

Main features and advantages:

Selecting the Bently 3500-20 for your industrial machinery monitoring needs offers a plethora of tangible benefits. Its high-speed data processing and reliable communication capabilities ensure that operators receive real-time, accurate information about machinery conditions. This enables proactive maintenance strategies, allowing teams to address potential issues before they escalate into costly breakdowns. In fact, industries that have adopted the 3500-20 have reported a significant reduction in unplanned downtime, often cutting it by up to 50% compared to previous monitoring setups.
The module’s robust construction and advanced diagnostic features contribute to its long-term reliability. Engineered to withstand harsh industrial environments, it requires minimal maintenance, reducing both the time and cost associated with upkeep. Its compatibility with a wide range of sensors and communication protocols also future-proofs your monitoring system, making it easier to integrate new technologies and expand your monitoring capabilities as your business evolves. Additionally, the 3500-20’s seamless integration with the 3500 Machinery Protection System simplifies system management, reducing the complexity and potential for errors in large-scale monitoring installations.
Application areas:
The Bently 3500-20 finds extensive applications across various industries. In the power generation sector, it is used to monitor the health of steam turbines, generators, and other critical rotating equipment. By accurately processing data from vibration and temperature sensors, it helps operators detect early signs of imbalance, bearing wear, or overheating, ensuring the continuous and efficient operation of power plants.
In the oil and gas industry, the 3500-20 is deployed in offshore platforms and refineries to monitor pumps, compressors, and motors. Its ability to operate reliably in harsh, corrosive environments makes it ideal for these challenging applications. It enables real-time monitoring of equipment performance, helping to prevent failures that could lead to costly production interruptions or environmental hazards.
Manufacturing plants also benefit greatly from the 3500-20. It is used to monitor the performance of production line machinery, such as conveyor belts, robotic arms, and CNC machines. By providing accurate and timely data, it ensures the quality of production, reduces the occurrence of defects, and optimizes the overall efficiency of the manufacturing process.
Related products:
  • 3500-22M – A more advanced version that offers enhanced signal processing capabilities, suitable for applications requiring higher precision and more complex data analysis.
  • 3500-25 – This module provides additional I/O channels, making it a great choice for larger monitoring systems with a greater number of sensors.
  • 3500/20A – A legacy model, still supported, that offers basic rack interface functionality. It can be a cost-effective option for older systems or less demanding applications.
  • 3500-26 – Designed for systems that require high-speed data transfer, it has a faster data processing rate compared to the 3500-20, making it suitable for real-time, high-frequency monitoring applications.
  • 3500-28 – Offers advanced diagnostic features and enhanced communication capabilities, making it ideal for critical infrastructure applications where system reliability and rapid issue detection are of utmost importance.

 

 

Installation and maintenance:

Before installing the Bently 3500-20, it is crucial to ensure that the 3500 rack is properly grounded and that the power supply (3500/15) is functioning correctly. Verify the compatibility of the communication protocols you intend to use with your existing control systems. When installing the module in the rack, make sure to follow the correct installation sequence and torque specifications for the connectors to ensure a secure and reliable connection.
For ongoing maintenance, regularly check the status LEDs on the 3500-20 to monitor its operational health. A steady green light indicates normal operation, while flashing or red lights may signal issues such as communication errors or internal faults. Periodically inspect the backplane connectors for any signs of wear, corrosion, or loose connections. Clean the connectors using a suitable contact cleaner if necessary. It is also advisable to perform regular firmware updates as provided by Bently to ensure the module benefits from the latest performance enhancements and security patches. Additionally, conduct annual system tests to verify the accuracy of data processing and communication, ensuring that the 3500-20 continues to operate at peak performance.
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