Name: BENTLY 3500-05-02-04-00-00-00 Central Processing Module | Qiming Automation
Brand: Bently Nevada

Description

The BENTLY 3500-05-02-04-00-00-00 serves as the “brain” of the 3500 system, receiving data from up to 16 connected I/O modules (such as vibration transducers or temperature probes) via the system backplane. Its advanced processing engine analyzes incoming signals against user-defined thresholds—detecting anomalies like excessive vibration amplitudes or temperature spikes—and generates alerts when parameters exceed safe limits.

3500-05-02-04-00-00-00

Positioned at the core of the 3500 rack architecture, it interfaces with display modules, relay modules, and communication gateways to distribute processed data. It supports dual redundancy, allowing a backup module to take over instantly if the primary unit fails—critical for uninterruptible processes like nuclear power generation. Compatible with protocols such as MODBUS TCP and OPC UA, it feeds data to SCADA systems or cloud-based analytics platforms, enabling remote monitoring. This modular design ensures scalability: adding more sensors or expanding to new machinery 只需 integrating additional I/O modules, with the 3500-05-02-04-00-00-00 handling the increased data load without performance degradation.

3500-05-02-04-00-00-00

Technical specifications:
Model Number3500-05-02-04-00-00-00
BrandBENTLY
TypeCentral Processing Module
Processing Capacity16 I/O module connections
Input Voltage24V DC (from 3500/15 Power Supply)
Operating Temp Range0°C to +60°C (32°F to +140°F)
Mounting Style3500 Rack-Mounted
Dimensions170mm x 85mm x 230mm (WxHxD)
Weight1.2 kg (2.65 lbs)
Interface/Bus3500 System Backplane
ComplianceCE, UL 508, ATEX/IECEx Zone 2
Supported ProtocolsMODBUS TCP, OPC UA, Ethernet/IP
Typical Power Draw15W

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3500-05-02-04-00-00-00

Main features and advantages:

Deploying the BENTLY 3500-05-02-04-00-00-00 delivers tangible operational value. Its high-speed processing reduces data latency by up to 40% compared to legacy modules, ensuring alerts reach operators before issues escalate. For maintenance teams, this means faster response times—turning potential failures into scheduled repairs. The dual redundancy feature eliminates single points of failure, a critical advantage in industries like oil and gas where unplanned shutdowns can cost millions per day.

Engineered for 24/7 operation, its ruggedized components withstand prolonged use in harsh environments, reducing replacement cycles and lowering lifecycle costs. The module’s compatibility with existing 3500 system components minimizes engineering overhead during upgrades—teams can integrate it without reconfiguring the entire rack. By centralizing data processing, it also simplifies compliance reporting, automatically logging sensor data and alert history to meet regulatory requirements in sectors like pharmaceuticals or power generation.

3500-05-02-04-00-00-00

Application areas:

The BENTLY 3500-05-02-04-00-00-00 excels in industries demanding precise, real-time machinery monitoring. In coal-fired power plants, it processes data from turbine vibration sensors and bearing temperature probes, ensuring generators operate within safe parameters. In offshore oil rigs, it monitors centrifugal pump performance—detecting cavitation or impeller wear via vibration patterns—and triggers alarms before equipment failure disrupts production.

Chemical processing facilities rely on it to coordinate data from reactor agitator sensors, where even minor imbalances can compromise batch quality. Its ability to handle 16 I/O modules makes it ideal for large-scale setups, such as steel mill rolling lines with multiple motor-driven rollers. In all these applications, the module’s rapid data processing ensures critical system uptime, directly impacting productivity and safety.

3500-05-02-04-00-00-00

Compatible or Alternative Products：

3500-05-02-08-00-00-00 – Supports 32 I/O modules for larger systems (e.g., refineries with multiple units).

3500-05-01-04-00-00-00 – Single-redundancy version for less critical applications (e.g., food processing lines).

3500/20 – Legacy processing module, still supported but with slower data throughput.

3500/92 – Communication gateway, pairs with 3500-05-02-04-00-00-00 to extend cloud connectivity.

3500/15 – Power supply module, required to operate the 3500-05-02-04-00-00-00 in 3500 racks.

3500/42M – Temperature input module, integrates seamlessly for multi-parameter monitoring.

3500-05-02-04-00-00-00

Installation and maintenance:

Before installing the BENTLY 3500-05-02-04-00-00-00, verify the 3500 rack firmware is version 6.0 or newer to support all features. Ensure the backplane connectors are clean and free of corrosion—use a lint-free cloth with isopropyl alcohol to clean contacts. Allocate 30mm of clearance above/below the module for airflow, as overheating can slow processing speeds.

For maintenance, perform weekly checks of front-panel status LEDs: a solid green light confirms normal operation, while flashing red indicates a redundancy switchover (requiring inspection of the primary module). Quarterly, update firmware via the 3500 Configuration Software to access performance improvements. Every two years, test redundancy failover manually by powering down the primary module—confirm the backup assumes operation within 2 seconds.

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BENTLY 3500-05-02-04-00-00-00 Central Processing Module

BENTLY 3500-05-02-04-00-00-00 Central Processing Module

Description

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