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Phone: +86 16626708626Description
The Bentley 3500/64M 176449-05 model is an advanced single slot four channel dynamic pressure monitoring device. It is an important component of the Bentley 3500 series, a modular system known for its reliability in machine protection and monitoring.
3500/64M 176449-05
The main function of this monitor is to receive input from high-temperature pressure sensors. After receiving pressure data, process it to trigger an alarm and provide valuable insights to the operator about the operating conditions of the machine. Each channel of the monitor is designed to measure specific variables, in this case bandpass dynamic pressure. Engineers and system integrators can use the 3500 rack configuration software to customize the bandpass corner frequency. This can achieve customized pressure monitoring methods based on the specific requirements of the monitored machine. In addition, an additional notch filter can be configured to further optimize the data and remove unwanted noise or interference.
For control system applications, the Bentley 3500/64M 176449-05monitor provides recorder output. This output can be used to input data into larger control systems, allowing operators to have a comprehensive understanding of the pressure conditions inside the machine. Each channel adjusts the input signal according to its configuration to generate various measurement variables. Then, these variables can be used to set alarm and danger setpoints, clearly indicating when pressure approaches or exceeds safety limits.
3500/64M 176449-05
Main features and advantages:
High temperature compatibility: capable of receiving input from high-temperature pressure sensors, suitable for industries where machines operate in extreme high-temperature environments, such as petroleum refining, power generation, and certain manufacturing processes.
Customizable bandpass frequency: The ability to configure bandpass corner frequencies using 3500 rack configuration software provides users with a high degree of flexibility. They can fine tune the monitoring device, focusing on specific pressure frequencies related to their machine, to improve the accuracy of pressure measurement and the ability to detect abnormal conditions.
Function of notch filter: Additional notch filters help remove interference at specific frequencies from pressure signals. This ensures that the processed and analyzed data is clean and accurate, reduces the possibility of false positives, and provides more reliable monitoring.
Multi channel design: With four channels, the monitor can simultaneously monitor the pressure at multiple points inside the machine. This is very beneficial for complex systems, where different regions may have different pressure requirements or require cross correlation of pressure changes to gain a more comprehensive understanding of the machine’s health status.
Recorder output for control systems: The recorder output achieves seamless integration with existing control systems. This allows for real-time monitoring, data recording, and implementation of control strategies based on pressure data. Operators can use this data to make informed decisions about the operation, maintenance, and safety of the machine.
3500/64M 176449-05
Technical specifications:
Model 3500/64M 176449-05
Brand Bentley
Type: Single slot four channel dynamic pressure monitoring instrument
System compatibility Bentley 3500 series
Input type: High temperature pressure sensor
Measure the variable bandpass dynamic pressure for each channel
The bandpass corner frequency can be configured through the 3500 rack configuration software
The notch filter can be configured
Output recorder output for control system applications
Working temperature range -55 ° C to+85 ° C (-67 ° F to+185 ° F)
Size approximately 2.6 centimeters (height) x 25.8 centimeters (width) x 24 centimeters (depth)
Number of channels 4
Alarm and danger setpoints can be configured for each activity’s measured variables
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Phone:+86 16626708626
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Email: 3772179818@qq.com
3500/64M 176449-05
Application areas:
In the oil and gas industry, numerous reactors, distillation towers, and pipelines operate within specific pressure ranges during the refining process. Pressure deviation may lead to low efficiency, product quality issues, and even catastrophic failures. The 3500/64M 176449-05monitoring instrument is installed in these critical devices to continuously monitor dynamic pressure.
In high-pressure natural gas compressors, it can detect rapid pressure fluctuations that may indicate valve failure or gas leakage. By promptly issuing alerts to operators or triggering safe shutdowns, it helps prevent potential disasters and ensure the integrity of the entire production line.
Power plants also heavily rely on this monitoring instrument. Maintaining the correct steam pressure is crucial for efficient power generation in steam turbines. The 3500/64M 176449-05monitor monitors the dynamic pressure of steam and provides real-time data to operators. If there is a sudden drop or rise in pressure, it may indicate a problem with the boiler or damage to the turbine blades.
In the field of industrial manufacturing, especially in injection molding or extrusion processes, precise pressure control is required to ensure stable product quality. The 3500/64M 176449-05 monitor accurately monitors the pressure inside the machine, helping manufacturers quickly adjust and reduce product defects.
3500/64M 176449-05
Related products:
Bentley 3500/22M – Machine Protection Module: This module can work in conjunction with the 3500/64M 176449-05 monitor to provide additional monitoring functions such as shaft speed and Keyphasor measurement. In some machines, pressure changes may be related to speed changes, and having both types of data can help analyze machine conditions more comprehensively.
Bentley 3500/32- Four Channel Displacement Module: This module can be used with the 3500/64M 176449-05 monitor in complex machine settings. For example, in reciprocating compressors, the 3500/64M 176449-05 monitor monitors pressure, while the 3500/32 module can monitor piston displacement. Pressure and displacement data can be correlated to understand the overall performance of the compressor.
Bentley 3500/92- Communication Gateway Module: It enables the 3500/64M 176449-05 monitor to communicate with enterprise level systems. This is crucial for remote monitoring and data integration into larger industrial networks. Operators can access pressure data from a central location, which can be used for advanced analysis and decision-making.
Bentley 3500/05- Rack Power Supply: Ensuring stable power supply to the 3500 series rack is crucial for the normal operation of the 3500/64M 176449-05 monitor and other modules in the system. If there is no reliable power supply, the monitor may not operate accurately, resulting in incorrect pressure readings and potential safety risks.
Bentley 3500/60M – Temperature Monitoring Module: In some cases, temperature and pressure are closely related. For example, in a boiler, temperature changes can affect steam pressure. The 3500/60M module can be used in conjunction with the 3500/64M 176449-05 monitoring instrument to provide a more complete picture of machine operating conditions, enabling the development of more informed preventive maintenance strategies.
Bentley 3500/15- Relay Module: Can be used in conjunction with the 3500/64M 176449-05 monitor to achieve alarm driven shutdown or control other safety related functions in the machine protection system. When the 3500/64M 176449-05 monitor detects abnormal pressure conditions, it can send a signal to the 3500/15 relay module, which then activates the appropriate safety mechanism.
Installation and maintenance:
Precautions before installation:
Ensure that the 3500 series rack is properly grounded. A strong grounding connection (resistance ≤ 1 ohm) is crucial to prevent electrical interference that may affect the accuracy of pressure measurement for the 3500/64M 176449-05 module. Electrical interference may cause incorrect readings, leading to false alarms or inability to detect actual pressure issues.
When installing high-temperature pressure sensors, strictly follow the manufacturer’s guidelines. The correct position of the sensor relative to the monitored machine is crucial for accurately detecting pressure. Improper positioning may result in inaccurate pressure readings, affecting the effectiveness of the monitoring system. Ensure there is sufficient space around the module for proper ventilation, as the module may generate heat during operation. Overheating can affect the performance and service life of the module. In addition, ensure that the control cabinet has sufficient space to accommodate modules and any related wiring.
Check the compatibility of all components in the 3500 series system. The3500/64M 176449-05 module should be integrated with other modules and devices in a way that does not cause communication or functional conflicts. For example, ensure that the data transmission rate and communication protocol between the3500/64M 176449-05 module and other modules are compatible.
Maintain best practices:
Perform quarterly visual inspections on modules. Check for any signs of physical damage, such as cracks in the casing or loose connections. Check for signs of overheating, such as component discoloration or burnt smell. Loose connections may result in data loss or incorrect readings, while overheating may cause component failure.
Calibrate the high-temperature pressure sensor connected to the 3500/64M 176449-05 module annually. Use a calibrated reference source to ensure accurate pressure measurement. The module itself may also have built-in calibration programs, which should be performed according to the instructions. Inaccurate sensor calibration may result in false pressure alarms or inability to detect the true pressure issue.
Keep the firmware of the module updated. Bentley may release firmware updates to improve performance, add new features, or fix any known issues. Regularly check for firmware updates and install according to recommendations. The new firmware version may enhance the module’s ability to handle complex stress-related scenarios or improve its communication with other modules in the system.
In environments with high dust or humidity, consider increasing inspection frequency to prevent the accumulation of pollutants that may affect module performance. Dust and humidity can corrode electrical components and interfere with signal transmission, resulting in unreliable operation of dynamic pressure monitoring devices.
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