Bentley 3500/45 176449-04 High Performance Dual Channel Module

Description

Bentley 3500/45 176449-04 is a high-performance dual channel module designed specifically for gearbox condition monitoring, deeply compatible with Bentley 3500 series monitoring systems.

350045 176449-04

It can seamlessly integrate with various types of sensors such as eddy current sensors and reluctance sensors, and real-time collect key data such as vibration, speed, and phase of the gearbox. The module is equipped with advanced signal processing algorithms, which can analyze vibration spectra through fast Fourier transform (FFT) and capture early fault characteristics of gears and bearings using envelope demodulation technology. For example, when gears wear out, teeth break, or bearings have defects, the module can accurately identify abnormal signals and compare them with the user’s preset alarm threshold. Once the parameters exceed the standard, an alarm is immediately triggered, and the processed data is transmitted to the 3500 series system for in-depth analysis, helping engineers quickly locate the root cause of the fault.

350045 176449-04

Technical specifications:
Model3500/45 176449-04
Brand Bentley Nevada
Type: Dual channel gearbox monitoring module
Number of input channels: 2 channels
Input signal types: vibration sensor signal, speed sensor signal, key phase signal
Measure parameter vibration amplitude (displacement/velocity/acceleration), gear meshing frequency, speed, phase difference
Signal processing technology FFT spectrum analysis, envelope demodulation, trend analysis
Analog output range 4-20mA (vibration, speed, and other parameters)
Digital output C-type relay (alarm triggered)
Working voltage 24VDC
Working temperature range -30 ° C to+65 ° C
Installation method: Rack installation (compatible with 3500 series standard rack)
Interface/bus compatible with 3500 series internal bus, supporting protocols such as Modbus and Profinet (optional)
Compliance with international standards such as CE and RoHS

Contact Us
Phone:+86 16626708626
WeChat/WhatsApp:+86 16626708626
Email: 3772179818@qq.com

350045 176449-04

Main features and advantages:
Its high-precision monitoring capability can detect potential faults in gearboxes months or even years in advance, transforming traditional passive maintenance into proactive preventive maintenance, significantly reducing unplanned downtime, and minimizing production losses and emergency repair costs caused by equipment failures. The module is highly compatible with the 3500 series system, which can significantly reduce integration difficulty and engineering costs when building or upgrading the system. In addition, the sturdy and durable design enables it to operate stably in harsh industrial environments such as high temperature, high dust, and strong electromagnetic interference, providing long-term protection for enterprise production.

350045 176449-04

Application areas:
In the metallurgical industry, it is used to monitor the main transmission gearbox of the rolling mill to ensure the continuity and product quality of the steel rolling process
In the mining field, real-time monitoring of the reduction gearbox of crushers and ball mills is carried out to avoid interrupting the ore processing process due to gear failures
In the petrochemical industry, ensuring the stable operation of gearboxes for compressors and pumps to prevent safety accidents caused by transmission system failures.

350045 176449-04

Related products:
Bentley 3500/42M: a four channel module that focuses on vibration and displacement monitoring, suitable for comprehensive status monitoring of conventional rotating equipment, but weaker in gearbox specific analysis functions than the 3500/45.
Bentley 3500/44M: Multi channel upgraded version with stronger data processing and parallel monitoring capabilities, suitable for centralized monitoring needs of large and complex equipment clusters.
Other versions of Bentley 3500/45 may have differences in signal sampling frequency, communication protocol support, or specific algorithm optimization to meet customized requirements for different operating conditions.

350045 176449-04

Installation and maintenance:
Before installing Bentley 3500/45 176449-04, it is necessary to carefully check whether the sensor type matches the module input requirements to ensure the accuracy of signal transmission; Check the available space and power compatibility of the 3500 series rack to ensure stable module installation and power supply.
During daily maintenance, regularly check the status of the module’s operation indicator lights and check whether the connecting cables between the sensors and the module are loose or damaged; Calibrate the module every six months to ensure the accuracy of the measurement data; Conduct comprehensive functional testing and in-depth maintenance of modules every year in conjunction with the equipment overhaul cycle.

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