WhatsApp: +86 16626708626
Email: 3772179818@qq.com
Phone: +86 16626708626Description
SPBRC410 Product Description:
ABB SPBRC410 is a Modbus TCP bridge controller and the core component of ABB Symphony Plus automation platform, which is a leading solution for process industries that require high reliability and scalability. In terms of functionality, it serves as a protocol converter, enabling bidirectional communication between the Symphony Plus system and Modbus TCP/IP based devices such as PLCs, HMIs, and IoT gateways.
SPBRC410
In the control system architecture, the ABB SPBRC410 module is located at the intersection of enterprise level IT networks and operational technology (OT) layers, serving as a secure firewall between the two. Its dual Ethernet ports support seamless integration into redundant network topologies, ensuring uninterrupted data flow in critical applications such as emergency shutdown systems in refineries. For system integrators, the value lies in simplifying complex network architectures: without the need to deploy multiple single protocol gateways, a single ABB SPBRC410 module can manage up to 16 simultaneous communication channels, each of which can be configured with specific data mapping rules (such as converting 4-20 mA signals from field transmitters to Modbus registers required for SCADA).
The uniqueness of the ABB SPBRC410 module lies in its compatibility with ABB Engineering Toolbox software, which supports configuring data points and protocol mappings through drag and drop. This eliminates the need for underlying programming, allowing engineers to deploy complex integration workflows within hours rather than days. Whether used for standalone machines or as part of a distributed control system (DCS), this module ensures the safe and efficient flow of control commands and diagnostic data across different network architectures.
SPBRC410
Main features and advantages:
Protocol performance and security
The ABB SPBRC410 module performs well in high-speed data conversion, utilizing its MCF5475 ColdFire ® 32-bit processor (256 MHz) and 2 GB RAM, achieving sub 5-millisecond latency for Modbus TCP to DCS protocol conversion. Its built-in security features, including TLS 1.2 encryption, configurable firewall rules, and role-based access control, protect the system from unauthorized access in IIoT connected environments, which is crucial for industries that comply with NIST or IEC 62443 standards. Error handling mechanisms such as cyclic redundancy check, CRC verification, and heartbeat monitoring can ensure data integrity even in networks that are susceptible to interference.
Robust industrial design
The ABB SPBRC410 module adopts a DIN rail mounting housing with a protection level of IP20 (optional kit can be upgraded to IP65), capable of withstanding a temperature range of -20 ° C to+60 ° C and up to 95% (non condensing) humidity environment. Its isolated power supply (120-240 VAC) and surge protection (4 kV pulses) can prevent voltage fluctuations in traditional power grids, while the fanless design reduces mechanical wear and noise in enclosed control rooms. The compact external dimensions (358mm high x 272mm wide x 71mm deep) optimize space utilization in crowded panels, and the front LED indicator lights can monitor network connections and module health status in real-time.
Scalability and integration flexibility
The ABB SPBRC410 module supports up to 32000 Modbus TCP and Symphony Plus protocol I/O points, making it ideal for large-scale applications such as smart cities or petrochemical complexes. Its dual Ethernet ports support advanced network features such as VLAN tagging and DHCP, which can be seamlessly integrated into enterprise level IT systems. For renovation projects, it can replace old ABB modules (such as SPBRC300) with backward compatible software to reduce migration costs. This module also supports OPC UA server functionality, which can be directly integrated with cloud platforms for predictive maintenance and analysis.
Long term reliability
The mean time between failures (MTBF) of the ABB SPBRC410 module exceeds 150000 hours, and ABB promises to provide a 10-year lifecycle support. Through ABB Ability ™ The cloud platform regularly updates firmware and introduces new protocol support and security patches, enabling investments to adapt to constantly changing industry standards. The hot swappable design of this module allows for maintenance without interrupting the system, which is crucial for scenarios where hourly downtime costs may exceed $1 million in a 24/7 continuous production environment.
SPBRC410
Technical specifications:
Model ABB SPBRC410
Brand ABB
Type Modbus TCP Bridge Controller
Power supply 120-240 VAC, 50/60 Hz, supports dual redundancy
Working temperature -20 ° C to+60 ° C (storage: -40 ° C to+85 ° C)
Installation method: DIN rail (TS35/7.5 or TS35/15)
Dimensions 358mm (height) x 272mm (width) x 71mm (depth)
Weight 0.6 kilograms
Interface 2x Ethernet (10/100/1000 Mbps), 1x RS-232, 1x RS-485
Supported protocols include Modbus TCP/IP, ABB Symphony Plus proprietary protocol OPC UA
Certified CE, UL, CSA, IEC 61131-2, IEC 62443-4 (Network Security) ATEX（Zone 2）
Passive heat dissipation method (conduction heat dissipation)
Data throughput up to 1000 I/O points per second
Contact Us
Phone:+86 16626708626
WeChat/WhatsApp:+86 16626708626
Email: 3772179818@qq.com
SPBRC410
Application areas:
In the industrial ecosystem, traditional systems coexist with modern automation equipment, and the ABB SPBRC410module serves as a key link to unify different control environments. This module is designed specifically for industries such as power production, automotive manufacturing, and intelligent infrastructure, aiming to address the common challenge of integrating different protocols and devices into a unified system.
For example, when a utility company was upgrading its power plant monitoring system, the ABB SPBRC410 module bridged the gap between ABB’s Symphony Plus distributed control system (DCS, a reliable process control platform) and third-party devices that support Modbus TCP, such as other manufacturers’ variable frequency drives (VFDs). By translating data from specific protocols in real-time, this module ensures that turbine speed commands issued by DCS can be accurately interpreted by VFD, and energy consumption data from Modbus sensors can be seamlessly integrated into the SCADA dashboard of the power plant. On the automotive assembly line, the ABB SPBRC410 module connects traditional robot welding equipment based on DeviceNet with a quality control system based on Ethernet/IP, enabling production and quality inspection teams to share data in real-time without the need for expensive hardware upgrades.
Engineers chose the ABB SPBRC410module because of its role in the future of industrial networks. For example, when a pharmaceutical company upgrades to Industry 4.0 standards, this module serves as a gateway between the old version Modbus RTU batch controller and the new IIoT platform, enabling historical production data to be used for predictive maintenance algorithms. Its ability to process up to 1000 data points simultaneously makes it an ideal choice for large-scale applications such as water treatment plants. This module can aggregate data from hundreds of Modbus sensors into a single Ethernet stream for cloud based analysis. By reducing reliance on custom programming and proprietary gateways, the ABB SPBRC410 module can reduce integration costs by up to 30% in multi vendor environments.
SPBRC410
Related products:
SPBRC300- entry-level Modbus RTU bridge controller, suitable for small systems, compatible with old ABB DCS platforms.
SPBRC500- High performance model equipped with dual core CPU, designed specifically for ultra-low latency applications such as robotics (supporting EtherCAT and Modbus).
PM866AK01- Symphony Plus CPU module, integrated with SPBRC410 as the control core to achieve unified automation logic.
CI854AK01- Profibus DP interface module, often used in conjunction with SPBRC410 module in hybrid Modbus Profibus networks.
DI810 3BSE018170R1- Digital input module, used to integrate binary signals (such as limit switches), used in conjunction with the SPBRC410 module in mixed signal systems.
DO810 3BSE018171R1- Digital output module, used to drive relays or valves, and works together with the SPBRC410 module to complete the control circuit.
TB836- Terminal Block Adapter, used for RS-485 connection, can reduce wiring time by 30% during on-site installation.
CM602- Communication module of ABB driver, which can achieve direct Modbus TCP integration with SPBRC410 module in conveyor system.
Installation and maintenance:
Considerations before installation
Network segmentation: Deploy the SPBRC410 module at the OT-IT boundary to isolate the control system from the enterprise network. Pre configure VLAN and firewall rules using ABB Engineering Toolbox to ensure compliance with network security policies.
Power redundancy: In critical applications, install dual power supplies for modules (such as ABB PS501), as transient power loss may interrupt protocol conversion and cause cascading control failures.
Wiring practice: Separate Ethernet cables from high-voltage conductors to reduce electromagnetic interference (EMI). For Modbus RTU connections, use shielded twisted pair cables and install terminal resistors at both ends to prevent signal reflection.
maintenance agreement
Quarterly health check: Use the module’s web interface to view protocol specific diagnostic information, such as Modbus exception rate and TCP retransmission count. Use compressed air to clean the dust in the ventilation duct to maintain heat dissipation efficiency.
Firmware Lifecycle Management: Through ABB Ability ™ The platform arranges annual firmware updates and prioritizes addressing new network security vulnerabilities or versions that support emerging protocols such as TSN based OPC UA.
Redundancy testing: Simulate dual Ethernet port and power failure transition scenarios every six months to ensure seamless switching in the event of hardware failure.
Other product models of ABB brand:
ABB UFC933A101 3BHE048062R0101
ABB A0650 3BHT300051R1
ABB SPS01 2VAA008278R001
ABB SPS03-5V 2VAA008280R001
ABB SPS03-15V 2VAA008281R001
ABB BP01-L 2VAA008282R101
ABB BP01-R 2VAA008282R301
ABB BP-K01-AA 2VAA008284R101
ABB MVR 0.80-10KA 800V AC/1000V DC
ABB GFD233A103 3BH022294R0103
ABB PM856AK01 3BSE066490R1
ABB SW-190148
ABB 560PSU02 1KGT011900R0001
ABB AFC094AE02
ABB UAD149A0011 3BHE014135R0011
ABB 3BHE014135R0011
ABB PFVL 141C DIM.D=810 3BSX670292-112
ABB 5SHY3545L0014 3BHE023784R0001
ABB 1TGE120021R001
ABB PM904F
ABB PCD231
ABB HIEE300661R0001 UPC090AE01
ABB FMT200-ECO2
ABB 3BHB040253R0001
ABB SC520M 3BSE016237R1
ABB REC670 1MRK004814-AG
ABB TGM5 P14436-1072510
ABB GOP2000
ABB GOP2010
ABB 3BHE030579R0003
ABB 1SVR040000R1700
ABB XUD194 XUD194A 3BHC018137R0001
ABB XV5628A
ABB Y129740-002
ABB YPI105C
ABB YPK112A 3ASD573001A13
ABB YPO104
ABB YPP-105F(YT204001)
ABB YPP110
ABB YPQ110A
ABB YPQ110A 3ASD573001A5
ABB С-093H
