Name: ABB SM810K01 3BSE030928R1 High Performance Motor Management Module | Qiming Automation
Brand: ABB
Price: 5694.00 CNY
Availability: InStock

Description

SM810K01 3BSE030928R1 Product Description:
ABB SM810K01 3BSE030928R1 is a high-performance motor management module designed to optimize the reliability, efficiency, and safety of industrial motor systems. As an ABB Ability ™ As part of the intelligent sensor product portfolio, it seamlessly integrates with ABB inverters, PLCs, and cloud based analysis platforms to form the backbone of predictive maintenance strategies. This compact module is like a digital guardian, continuously collecting motor health data (such as vibration, temperature, and power quality) and transforming it into actionable insights for engineers.

SM810K01 3BSE030928R1

In the control system architecture, ABB SM810K01 3BSE030928R1 is located at the edge of the Industrial Internet of Things (IIoT) network, connecting traditional motor control with modern analytical technologies. It is directly connected to the motor through a sensor interface and communicates with the upper system using protocols such as Modbus TCP or OPC UA, enabling remote monitoring through ABB’s AC 800M PLC or third-party SCADA platform. For system integrators, their plug and play design does not require custom programming, and installation time can be reduced by up to 40% compared to legacy solutions.

The uniqueness of this module lies in its dual role of protection and optimization. It enforces safety restrictions to prevent motor damage, while providing detailed data for energy management. Engineers can use real-time dashboards to identify motors operating outside of optimal parameters, reconfigure drives, or schedule maintenance to avoid unplanned shutdowns. This proactive approach not only extends the lifespan of the motor, but also reduces energy consumption costs by up to 15% in high load applications.

SM810K01 3BSE030928R1

Main features and advantages:
ABB SM810K01 3BSE030928R1 has excellent functional performance, equipped with a 16 bit analog-to-digital converter (ADC) for high-resolution data sampling, and a built-in ARM Cortex processor for real-time analysis. Its advanced algorithms can detect subtle anomalies, such as detecting early bearing defects through vibration analysis or stator winding problems through thermal modeling, with an accuracy rate of over 95% in fault detection. This module supports up to 8 motor channels, making it ideal for centralized control of multiple motor settings, such as conveyor belts or pump arrays.

The hardware design emphasizes durability, with an IP65 rated housing that is dustproof, waterproof, and can operate within a temperature range of -40 ° C to+85 ° C. The DIN rail installation form (only 35 millimeters wide) can easily fit into compact control panels, while the reinforced M12 connector ensures reliable sensor connections in high vibration environments. Its energy-saving design consumes less than 5W, reduces heat generation, and does not require additional cooling.

Compatibility is one of the core advantages of this module, as it natively supports ABB drivers (such as ACS880) and can seamlessly integrate with third-party motors through universal sensor inputs (4-20mA, 0-10V, IEPE). The built-in web server of this module allows real-time data to be accessed through any browser, and its MQTT interface can easily integrate with ABB Ability ™ Or integrate with cloud platforms such as Microsoft Azure for long-term trend analysis. In terms of network security, it has encrypted data transmission and user authentication functions, and complies with the ISO/IEC 27001 standard.

Long term reliability is ensured by its self diagnostic capability, which can monitor the health status of internal components and sensors. The replaceable memory backup of this module ensures data continuity during power outages, while its 10-year real-time clock (RTC) battery eliminates maintenance issues. Independent testing has confirmed that its mean time between failures (MTBF) exceeds 800000 hours, making it a durable choice for all-weather industrial operation.

SM810K01 3BSE030928R1

Technical specifications:
Technical specifications:
Model SM810K01 3BSE030928R1
Brand ABB
Type: Intelligent Motor Management Module
Power supply 24V DC ± 20%
Working temperature -40 ° C to+85 ° C
Installation method: 35mm DIN rail, optional front panel installation
Size 35 x 100 x 110 millimeters (width x height x depth)
Weight 0.25 kg
8-channel sensor input (vibration, temperature, current, voltage)
Communication interfaces Ethernet (Modbus TCP, MQTT), RS-485 (Modbus RTU), OPC UA
Certified by CE, UL, IEC 61000-4-2/3/4, IP65, RoHS
Data storage 1GB onboard flash memory (configurable for trend recording)
Alarm output 2 digital relays (single pole double throw, 250V AC/30V DC)

SM810K01 3BSE030928R1

Application areas:
In industrial environments, precise motor control and energy efficiency are crucial, and ABB SM810K01 3BSE030928R1 is the cornerstone of intelligent motor management. Taking a water treatment plant as an example, hundreds of pumps and mixers must operate continuously and without any malfunctions. SM810K01 3BSE030928R1 can monitor these motors in real-time, detecting issues such as overload, phase imbalance, or bearing failure before they escalate into costly system shutdowns. For example, in sewage treatment facilities, it can predict whether the pump motor is approaching the thermal limit due to filter blockage, triggering an alarm to actively clean the system and avoid sewage backflow.

In the food and beverage manufacturing industry, hygiene and normal operating time are not compromised, and this module ensures that motors in conveyors, mixers, and packaging lines meet strict operating standards. Its ability to track energy consumption helps factories optimize by identifying inefficient motors, thereby achieving sustainable development goals. On the automotive assembly line, SM810K01 3BSE030928R1 works in conjunction with a programmable logic controller (PLC) to synchronize the motor speed in the robot welding unit, shorten cycle time, and prevent mechanical stress on the equipment.

The renewable energy sector also benefits from its multifunctionality. In solar power plants, it manages the motors in the tracking system, adjusts the panel angle to obtain optimal lighting, and prevents voltage fluctuations caused by inverters. In wind turbines, this module monitors the generator motor to detect signs of gearbox wear early, thereby minimizing downtime in remote installations.

SM810K01 3BSE030928R1

Related products:
SM810K02 3BSE030929R1- Enhanced Edition with built-in predictive analysis capabilities, suitable for critical motors in the oil and gas industry.
SM500 3BSE021034R1- entry-level model, suitable for single motor applications, lacking IIoT connectivity functionality.
SM810K01-EX 3BSE030928R2- Explosion proof variant, suitable for Zone 1 hazardous areas.
TA800 3BSE018156R1- Thermal imaging sensor, can be used in conjunction with SM810K01 for comprehensive motor diagnosis.
PM866 3BSE066503R1- ABB PLC module, can be integrated with SM810K01 to achieve closed-loop motor control.
CM600 3BSE050106R1- State Monitoring Gateway, capable of aggregating data from multiple SM810K01 units for cloud analysis.

Installation and maintenance:
Before installation: Install the module within 2 meters of the motor to ensure optimal sensor cable performance, and use shielded twisted pair for vibration input. Ensure that the control cabinet has sufficient ventilation; If installed in a high-temperature environment, please use heat sinks or forced ventilation. For multi motor settings, please clearly label each channel and verify sensor polarity during wiring to avoid signal errors.

Maintenance: Conduct a visual inspection once every quarter to check for loose connectors or moisture intrusion. Use ABB’s asset management software to schedule automatic health reports, marking motors with decreased vibration indicators or increased temperature. Calibrate the temperature sensor once a year using reference standards and test the alarm relay by simulating fault conditions. In a dusty environment, clean the module vents with compressed air every six months to maintain thermal efficiency. For firmware updates, please use the built-in web interface during low production periods to avoid downtime and always backup configuration files in advance.

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